Citation: | WANG Hong,LI Faquan,ZHANG Xiaofeng. Key technology research and engineering practice of speedy drivage with driving and bolting integration in soft surrounding rock[J]. Coal Science and Technology,2024,52(1):280−287. DOI: 10.13199/j.cnki.cst.2023-0544 |
The technology and equipment of speedy drivage with driving and bolting integration of soft surrounding rock is an urgent need for safe and efficient mining and intelligent construction of coal mines. Based on the background of mining roadway engineering with such a swelling soft rock and jointed soft rock , the development status of speedy drivage technology of bolter miner at home and abroad is sorted out, and three problems faced by speedy drivage of bolter miner under soft surrounding rock conditions are analyzed, including: disturbance control of surrounding rock by full width cutting, timely and efficient permanent support of soft surrounding rock, temporary support of lateral wall in speedy drivage of soft surrounding rock. Five key technologies for speedy drivage of soft surrounding rock are proposed, including: ① Low disturbance cutting technology. It mainly includes elliptical full-width cutting drum, pick arrangement optimization, cutting dynamics optimization, etc. ② Timely support technology to reduce the distance between coal face and permanent support for roof or lateral wall. This technology is based on the integrated technology of excavation and anchoring. Through the research of the multi-driller integral sliding platform integrating double cylindrical guidance, multi-link lifting, supporting oil cylinder top and bottom support, and follow-up gangue curtain protection, the distance between coal face and permanent roof support of the bolter miner is reduced from 2.5 m to 1 m, and the empty side distance is reduced from 3.5 m to 1 m. ③ Multi-dimensional collaborative support technology of soft surrounding rock. Considering the space-time synergistic effect between the bolt and anchor cable support parameters and the synergistic effect between the support body and the surrounding rock, the low-density strong bolt support is used to control the roof at the head, and the enhanced permanent support is implemented simultaneously at the rear. ④ Drilling anchor integration technology. It mainly includes bolt structure and mechanical properties, anchoring agent materials and pumping. ⑤ Coal side spraying temporary support technology. It mainly includes fast reaction high elongation spraying material, high proportion precision spraying pumping, irregular coal wall surface adaptive trajectory control, mine explosion-proof high-precision mechanical arm, spraying material matching supply, etc. Based on the above content, a controllable operation empty top distance bolter miner was developed and underground tests were carried out.The test shows that the equipment effectively shortens the empty roof distance and empty side distance, realizes the ' controllable ' empty roof distance, adapts to the speedy drivage of soft surrounding rock roadway, and doubles the excavation efficiency.
[1] |
康红普,伊 康. 深部软岩巷道围岩扩容与流变特性模拟研究及应用[J]. 煤炭学报,2023,48(1):15−33. doi: 10.13225/j.cnki.jccs.2022.1688
KANG Hongpu,YI Kang. Simulation study on dilatant and rheologic properties of soft rocks surrounding deep roadway and its application[J]. Journal of China Coal Society,2023,48(1):15−33. doi: 10.13225/j.cnki.jccs.2022.1688
|
[2] |
郝育喜,王 炯,袁 越,等. 沙吉海煤矿弱胶结膨胀性软岩巷道大变形控制对策[J]. 采矿与安全工程学报,2016,33(4):684−691.
HAO Yuxi,WANG Jiong,YUAN Yue,et al. Large deformation control technology for expansive and weak-cemented soft rock roadways in Shajihai coal mine[J]. Journal of Mining & Safety Engineering,2016,33(4):684−691.
|
[3] |
王 虹,王步康,张小峰,等. 煤矿智能快掘关键技术与工程实践[J]. 煤炭学报,2021,46(7):2068−2083.
WANG Hong,WANG Bukang,ZHANG Xiaofeng,et al. Key technology research and engineering practice of intelligent rapid development in coal mine[J]. Journal of China Coal Society,2021,46(7):2068−2083.
|
[4] |
王 虹,王建利,张小峰. 掘锚一体化高效掘进理论与技术[J]. 煤炭学报,2020,45(6):2021−2030.
WANG Hong,WANG Jianli,ZHANG Xiaofeng. Theory and technology of efficient roadway advance with driving and bolting integration[J]. Journal of China Coal Society,2020,45(6):2021−2030.
|
[5] |
康红普,姜鹏飞,高富强,等. 掘进工作面围岩稳定性分析及快速成巷技术途径[J]. 煤炭学报,2021,46(7):2023−2045.
KANG Hongpu,JIANG Pengfei,GAO Fuqiang,et al. Analysis on stability of rock surrounding heading faces and technical approaches for rapid heading[J]. Journal of China Coal Society,2021,46(7):2023−2045.
|
[6] |
王步康. 煤矿巷道掘进技术与装备的现状及趋势分析[J]. 煤炭科学技术,2020,48(11):1−11.
WANG Bukang. Analysis of the present situation and trend of the technology and equipment of coal mine roadway excavation[J]. Coal Science and Technology,2020,48(11):1−11.
|
[7] |
孙晓明,张 勇,何满潮,等. 深部井巷工程高预应力NPR耦合支护技术[J]. 矿业科学学报,2023,8(1):50−65. doi: 10.19606/j.cnki.jmst.2023.01.005
SUN Xiaoming,ZHANG Yong,HE Manchao,et al. Research of high pre-stress NPR support technology in deep shaft roadway engineering[J]. Journal of Mining Science and Technology,2023,8(1):50−65. doi: 10.19606/j.cnki.jmst.2023.01.005
|
[8] |
康红普,姜鹏飞,刘 畅,等. 煤巷锚杆支护施工装备现状及发展趋势[J]. 工矿自动化,2023,49(1):1−18. doi: 10.13272/j.issn.1671-251x.18064
KANG Hongpu,JIANG Pengfei,LIU Chang,et al. Current situation and development trend of rock bolting construction equipment in coal roadway[J]. Industry and Mine Automation,2023,49(1):1−18. doi: 10.13272/j.issn.1671-251x.18064
|
[9] |
王金平,周 宏,黎劲东,等. 复合软岩淋水顶板及底鼓巷道锚注一体化支护技术研究[J]. 煤炭技术,2022,41(7):47−50. doi: 10.13301/j.cnki.ct.2022.07.011
WANG Jinping,ZHOU Hong,LI Jingdong,et al. Research on integrated bolt-grouting supporting technology for composite soft rock roof roadway with water drenching and heaving floor[J]. Coal Technology,2022,41(7):47−50. doi: 10.13301/j.cnki.ct.2022.07.011
|
[10] |
康红普,姜鹏飞,杨建威,等. 煤矿千米深井巷道松软煤体高压锚注−喷浆协同控制技术[J]. 煤炭学报,2021,46(3):747−762. doi: 10.13225/j.cnki.jccs.YT21.0155
KANG Hongpu,JIANG Pengfei,YANG Jianwei,et al. Roadway soft coal control technology by means of grouting bolts with high pressure-shotcreting in synergy in more than 1 000 m deep coal mines[J]. Journal of China Coal Society,2021,46(3):747−762. doi: 10.13225/j.cnki.jccs.YT21.0155
|
[11] |
何满潮,谢和平,彭苏萍,等. 深部开采岩体力学研究[J]. 岩石力学与工程学报,2005,24(16):2803−2813.
HE Manchao,XIE Heping,PENG Suping,et al. Study on rock mechanics in deep mining engineering[J]. Journal of Mining & Safety Engineering,2005,24(16):2803−2813.
|
[12] |
单仁亮,彭杨皓,孔祥松,等. 国内外煤巷支护技术研究进展[J]. 岩石力学与工程学报,2019,38(12):2377−2403.
SHAN Renliang,PENG Yanghao,KONG Xiangsong,et al. Research progress of coal roadway support technology at home and abroad[J]. Journal of Mining & Safety Engineering,2019,38(12):2377−2403.
|
[13] |
张 辉,程利兴. 松软煤层锚固孔孔底扩孔锚固性能试验研究[J]. 中国安全生产科学技术,2015,11(10):28−32.
ZHANG Hui,CHENG Lixing. Experimental study on anchorage performance by reaming in bottom of bolt hole for soft coal seam[J]. Journal of Safety Science and Technology,2015,11(10):28−32.
|
[14] |
韩 军. 高初撑力主动护顶临时支护技术研究[D]. 徐州: 中国矿业大学,2022.
HAN Jun. Research on high initial support force active roof temporary support technology[D]. Xuzhou: China University of Mining and Technology ,2022.
|
[15] |
王 虹,王步康,张彦禄,等. 一种煤巷多维度、协同支护方法[P]. 中国: ZL 112253192, 2021-06-29.
|
[16] |
康红普,姜鹏飞,刘 畅. 煤巷智能快速掘进技术与装备的发展方向[J]. 采矿与岩层控制工程学报,2023,5(2):023535.
KANG Hongpu,JIANG Pengfei,LIU Chang. Development of intelligent rapid excavation technology and equipment for coal mine roadways[J]. Journal of Mining and Strata Control Engineering,2023,5(2):023535.
|
[17] |
康红普,姜鹏飞,宋德军,等. 钻锚一体化智能快速掘进成套装备[J]. 智能矿山,2023,4(2):9−14.
KANG Hongpu,JIANG Pengfei,SONG Dejun,et al. Intelligent rapid excavation equipment for bolt with integration of drilling and bolting[J]. Journal of Intelligence Mine,2023,4(2):9−14.
|
1. |
韩锦城,谢昌雄,王旭锋,常泽超,武晋雄,潘昱彬. 近距离煤层采空区下回采巷道快速掘进技术研究. 煤炭技术. 2025(01): 37-43 .
![]() | |
2. |
袁立. 煤巷快速掘进空顶留设距离与支护技术研究. 陕西煤炭. 2025(01): 14-18 .
![]() | |
3. |
王小坡,刘小虎,严理斌,王惠风,秦宾宾,杨勇. 煤巷快速掘进设备选型及支护设计研究. 煤矿机械. 2025(03): 9-13 .
![]() | |
4. |
康志鹏,童政,徐一帆,任帅,高翔. 浅埋厚松软覆岩煤层开采顶板破断失稳规律研究. 能源与环保. 2025(02): 259-264+271 .
![]() | |
5. |
王虹,陈明军,张小峰. 我国煤矿快速掘进20a发展与展望. 煤炭学报. 2024(02): 1199-1213 .
![]() | |
6. |
王柏童,张杭杭,褚召民. 掘锚一体机在煤矿掘进中运用分析. 内蒙古煤炭经济. 2024(09): 172-174 .
![]() | |
7. |
谢苗,王贺,李玉岐,刘治翔. 基于主动激励的掘进机回转台振动抑制研究. 煤炭科学技术. 2024(06): 185-196 .
![]() | |
8. |
贾遵锋,邹海军. 煤矿大断面软弱围岩快速掘进关键技术分析. 内蒙古煤炭经济. 2024(14): 76-78 .
![]() | |
9. |
雷孟宇,张旭辉,杨文娟,万继成,董征,杜昱阳,陈鑫,黄梦瑶,田琛辉. 基于蒙特卡洛随机采样方法与牛顿-拉夫逊迭代方法的钻锚机器人机械臂逆运动学求解方法. 煤炭学报. 2024(S1): 446-456 .
![]() | |
10. |
李亮,韩顺明. 煤矿快速掘进巷道围岩稳定性分析与支护设计分析. 冶金与材料. 2024(09): 187-189 .
![]() | |
11. |
王林平. 灰岩超前预裂与快速掘进技术研究与应用. 能源与节能. 2024(11): 213-215 .
![]() | |
12. |
王国平. 寸草塔二矿煤巷快速掘进关键技术及装备研究. 中国煤炭. 2024(S1): 304-310 .
![]() | |
13. |
许联航,付庆龙. 大断面快速掘进成套装备的研究与应用. 中国矿业. 2024(12): 234-243 .
![]() |