Advance Search

SHANG Deyong,WANG Yuwei,NIU Yanqi,et al. Motion error analysis of nailing piercing mechanism of conveyor belt nailing machine[J]. Coal Science and Technology,2023,51(S1):362−371

. DOI: 10.13199/j.cnki.cst.2022-1043
Citation:

SHANG Deyong,WANG Yuwei,NIU Yanqi,et al. Motion error analysis of nailing piercing mechanism of conveyor belt nailing machine[J]. Coal Science and Technology,2023,51(S1):362−371

. DOI: 10.13199/j.cnki.cst.2022-1043

Motion error analysis of nailing piercing mechanism of conveyor belt nailing machine

Funds: 

National Natural Science Foundation of China (52174154); National Natural Science Foundation of China Innovation Research Group Project (52121003); Central University Basic Research Fund Project (2022YQJD21)

More Information
  • Received Date: July 04, 2022
  • Available Online: August 13, 2023
  • Aiming at the problem that the size error and hinge clearance error of the driving mechanism of the belt nailing machine will cause the tight press button and the impenetrable belt nail, taking the nail piercing mechanism of the nailing machine as the research object, the influence of the size error and hinge clearance error on the motion output error of the nail piercing mechanism is considered, and the motion error of the mechanism is analyzed. Firstly, the kinematic model of the nail piercing mechanism is established, and the variation law between the end output position of the mechanism and the parameters of each component is obtained based on the continuous contact model and the effective length theory. Secondly, the error model considering size error and hinge clearance error is established, and the mean and variance of motion output error are obtained respectively. Finally, the influence law of each error on the accuracy and reliability of output motion is obtained. By introducing error transfer function, the influence degree of mechanism size error and hinge error on motion output is obtained. The simulation results show that the influence of hinge error on the motion output error is greater than that of rod length error. In the design and assembly stage of the buttoning machine, the clearance error between hinge C and hinge E should be controlled, which can effectively improve the motion output accuracy of the buttoning mechanism. This conclusion has a certain guiding significance for guiding the design of conveyor belt nailing machine and improving the motion accuracy of nailing machine.

  • [1]
    陈道炯,蒋 俊,祁玉新,等. 输送带扣钉侵彻机理的研究[J]. 机械设计,2011,28(7):93−96.

    CHEN Daojiong,JIANG Jun,QI Yuxin,et al. Study on the penetration mechanism of conveyor belt buckle nail[J]. Mechanical Design,2011,28(7):93−96.
    [2]
    邢 欣, 陈道炯, 高上忠, 等. 钉扣机构的拓扑优化设计[J]. 机械设计. 2009, 26(2): 63−65.

    XING Xin, CHEN Daojiong, GAO Shangzhong, et al. Topology optimization design of fastening mechanism [J]. Mechanical design, 2009, 26(2): 63−65.
    [3]
    张 淳,闫利军. 传输带钉扣机工作部件传动方案的改进设计[J]. 机床与液压,2005(9):185−186. doi: 10.3969/j.issn.1001-3881.2005.09.076

    ZHANG Chun,YAN Lijun,et al. Improved design of transmission scheme for working parts of transmission belt fastener[J]. Machine Tool and Hydraulics,2005(9):185−186. doi: 10.3969/j.issn.1001-3881.2005.09.076
    [4]
    张义民. 机械可靠性设计的内涵与递进[J]. 机械工程学报,2010,46(14):167−188. doi: 10.3901/JME.2010.14.167

    ZHANG Yimin. Connotation and development of mechanical reliability-based design[J]. Journal of Mechanical Engineering,2010,46(14):167−188. doi: 10.3901/JME.2010.14.167
    [5]
    李 昌,韩 兴,孙志礼. 基于机构运动精度的可靠性虚拟实验方法研究[J]. 机械设计,2007,24(11):17−21. doi: 10.3969/j.issn.1001-2354.2007.11.005

    LI Chang,HAN Xing,SUN Zhili,et al. Research on reliability virtual experiment method based on mechanism motion accuracy[J]. Machine Design,2007,24(11):17−21. doi: 10.3969/j.issn.1001-2354.2007.11.005
    [6]
    张义民. 机械动态与渐变可靠性理论与技术评述[J]. 机械工程学报,2013,49(20):101−114. doi: 10.3901/JME.2013.20.101

    ZHANG Yimin. Review of theory and technology ofmechanical reliability for dynamic and gradual systems[J]. Journal of Mechanical Engineering,2013,49(20):101−114. doi: 10.3901/JME.2013.20.101
    [7]
    何正嘉,曹宏瑞,訾艳阳,等. 机械设备运行可靠性评估的发展与思考[J]. 机械工程学报,2014,50(2):171−186.

    HE Zhengjia,CAO Hongrui,ZI Yanyang,et al. Developments and thoughts on operational reliability assessment of mechanical equipment[J]. Journal ofMechanical Engineering,2014,50(2):171−186.
    [8]
    王汝贵,袁吉伟,戴建生. 仿生爬树机器人髋关节运动精度可靠性分析与优化[J]. 机械设计与研究,2019,35(1):53−60.

    WANG Rugui,YUAN Jiwei,DAI Jiansheng,et al. Reliability analysis and optimization of hip joint motion accuracy of bionic tree climbing robot[J]. Mechanical Design and Research,2019,35(1):53−60.
    [9]
    SU L,MENG Z,SUN Y,et al. Reliability-based optimization design of the latch needle mechanism in double-needle warp knitting machine[J]. Journal of the Brazilian Society of Mechanical Sciences & Engineering,2018,40(4):205.
    [10]
    ZHOU J , SUN Z , SONG Q , et al. Analysis of Flap Mechanism Reliability[C]//Proceedings of the 2nd International Conference on Mechatronics Engineering and Information Technology (ICMEIT 2017), 2017: 635-642.
    [11]
    HUANG P A , HUANG R , QIU Z P, et al. Non-probabilistic mechanism reliability analysis with interval dimension and clearance variables[C]//Proceedings of 2015 International Conference on Artificial Intelligence and Industrial Engineering(AIIE 2015), Phuket Island, Thailand, 2015: 426−429.
    [12]
    LI C,MA X G,HAN X,et al. Motion Reliability Analysis of the PUMA560 Series Mechanism[J]. Applied Mechanics & Materials,2013,365-366:913−916.
    [13]
    HU Y , PENG Z , HUI W, et al. Performance reliability simulation analysis for the complex mechanical system[C]// Quality, Reliability, Risk, Maintenance, and Safety Engineering (QR2MSE), 2013 International Conference on IEEE, Emeishan China, 2013: 256−259.
    [14]
    HAN X M, BO Y C, LI Q, et al. Mechanism Movement Reliability Analysis of Galting Gun[J]. Advanced Materials Research. 2012, 605-607: 802-805.
    [15]
    张义民,黄贤振,贺向东,等. 不完全概率信息牛头刨床机构运动精度可靠性稳健设计[J]. 机械工程学报,2009,45(4):105−110. doi: 10.3901/JME.2009.04.105

    ZHANG Yimin,HUANG Xianzhen,HE Xiangdong,et al. Robust design of motion accuracy and reliability of shaper mechanism with incomplete probability information[J]. Journal of Mechanical Engineering,2009,45(4):105−110. doi: 10.3901/JME.2009.04.105
    [16]
    陈 放,李欣玲,佘 霞,等. 平面轨迹机构时变可靠性分析的联合概率方法[J]. 机械工程学报,2017,53(15):119−124. doi: 10.3901/JME.2017.15.119

    CHEN Fang,LI Xinling,SHE Xia,et al. Joint probability method for time-varying reliability analysis of planar trajectory mechanism[J]. Journal of Mechanical Engineering,2017,53(15):119−124. doi: 10.3901/JME.2017.15.119
    [17]
    ZHANG J,DU X. Time-dependent reliability analysis for function generation mechanisms with random joint clearances[J]. Mechanism & Machine Theory,2015,92:184−199.
    [18]
    刘胜利,王兴东,孔建益,等. 多源不确定性下平面变胞机构运动可靠性分析[J]. 机械工程学报,2021,57(17):64−75. doi: 10.3901/JME.2021.17.064

    LIU Shengli,WANG Xingdong,KONG Jianyi,et al. Motion reliability analysis of planar metamorphic mechanism under multi-source uncertainty[J]. Journal of Mechanical Engineering,2021,57(17):64−75. doi: 10.3901/JME.2021.17.064
    [19]
    YOUN S J,NOH Y. Reliability-based design optimization of refrigerator door hinges using PIDO technology[J]. International Journal of Precision Engineering and Manufacturing,2015,16(4):7−15.
    [20]
    周长聪,吉梦瑶,张屹尚,等. 多失效模式下起落架机构可靠性及灵敏度研究[J]. 西北工业大学学报,2021,39(1):46−54. doi: 10.3969/j.issn.1000-2758.2021.01.006

    ZHOU Changcong,JI Mengyao,ZHANG Yishang,et al. Study on reliability and sensitivity of landing gear mechanism under multiple failure modes[J]. Journal ofNorthwest University of technology,2021,39(1):46−54. doi: 10.3969/j.issn.1000-2758.2021.01.006
    [21]
    孙志礼, 姬广振, 闫玉涛. 机构运动可靠性设计与分析技术[M]. 北京市: 国防工业出版社, 2015.

    SUN Zhili, Ji Guangzhen, YAN Yutao. Mechanism movement reliability design and analysis technology[M]. Beijing : National Defense Industry Press, 2015.
    [22]
    黎小峰,巫世晶,李 星,等. 考虑运动副间隙的弹簧操动机构混沌特性研究[J]. 华中科技大学学报(自然科学版),2019,47(4):44−49.

    LI Xiaofeng,WU Shijing,LI Xing,et al. Study on chaotic characteristics of spring-operated mechanism considering the clearance of kinematic pairs[J]. Journal of Huazhong University of Science and Technology (Natural Science Edition),2019,47(4):44−49.
    [23]
    罗继曼,孙志礼,傅 莉,等. 盘形凸轮机构运动可靠性模型的研究[J]. 机械设计与制造,2002(3):11−13. doi: 10.3969/j.issn.1001-3997.2002.03.005

    LUO Jiman,SUN Zhili,FU Li,et al. Research on the motion reliability model of disk cam mechanism[J]. Mechanical Design and Manufacturing,2002(3):11−13. doi: 10.3969/j.issn.1001-3997.2002.03.005

Catalog

    Article views (61) PDF downloads (19) Cited by()
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return