Advance Search

GAO Zhiqiang,GUO Zhifu. Type characteristics and research direction of automatic bolting frame[J]. Coal Science and Technology,2023,51(3):212−224

. DOI: 10.13199/j.cnki.cst.2022-0684
Citation:

GAO Zhiqiang,GUO Zhifu. Type characteristics and research direction of automatic bolting frame[J]. Coal Science and Technology,2023,51(3):212−224

. DOI: 10.13199/j.cnki.cst.2022-0684

Type characteristics and research direction of automatic bolting frame

Funds: 

National Key Research and Development Program of China (2020YFB1214003); Key R&D Project of Shanxi Province (2020XXX001); Independent Project of CCTEG Taiyuan Research Institute  (F2022-BS02)

More Information
  • Received Date: May 07, 2022
  • Available Online: April 26, 2023
  • Bolt support ability is one of the bottleneck problems that restrict the speed and safety of roadway excavation, as well as the development of unmanned and intelligent roadway excavation. Anchor drilling robot is the only way to solve the problem of bolting, its core part is automatic bolting frame. In order to systematically sort out the technology roadmap of automatic bolting frame and summarize the common structure of key components, the paper introduces the characteristics, technical level and applicable working conditions of automatic bolting frame at home and abroad, and the research emphases and development direction of automatic bolting frame technology are pointed out. Firstly, in terms of layout,the foreign automatic bolting frame is divided into turret, switching and self-drilling, the drilling power,rotary torque, bolt storage quantity and performance characteristics of bolting frame are introduced in detail; and on that basis,the layout and performance parameters of domestic automatic bolting frame are summarize; the disadvantages of domestic automatic bolting frames are compared from two aspects of function and driving element quantity. Secondly, the types of each component of automatic bolting frame structure are systematically described: drilling, anchoring agent injecting, bolting, bolt cartridge, the working principles and structural characteristics of each component are described. Finally, based on the comparative analysis of the domestic and international automatic bolting frame, the development ideas and research directions of automatic bolting frame are put forward according to the status of bolting technology in coal mine roadway in China: study on sensor and driving element of automatic bolting frame; study on automatic bolting frame intelligent control technology; study on applicability of automatic bolting frame and drilling tool; study on modularization and serialization of automatic bolting frame, etc. Development of automatic bolting frame technology will be help drilling, resin injecting, bolting collaborative operation, achieve mechanical automatic bolting, and ultimately achieve the goal of intelligent and unmanned coal mine roadway heading face.

  • [1]
    康红普,徐 刚,王彪谋,等. 我国煤炭开采与岩层控制技术发展40 a及展望[J]. 采矿与岩层控制工程学报,2019,1(2):7−39.

    KANG Hongpu,XU Gang,WANG Biaomo,et al. Forty years development and prospects of underground coal mining and strata control technologies in China[J]. Journal of Mining and Strata Control Engineering,2019,1(2):7−39.
    [2]
    王晓瑜. 浅谈国内外锚杆钻机现状与发展[J]. 机电一体化,2016,22(6):42−46. doi: 10.16413/j.cnki.issn.1007-080x.2016.06.008

    WANG Xiaoyu. Discussion on the current status and development of jumboiter in domestic and overseas[J]. Mechatronics,2016,22(6):42−46. doi: 10.16413/j.cnki.issn.1007-080x.2016.06.008
    [3]
    石修灯,路修强,陈国同,等. 矿用锚杆钻装台车研究现状及发展趋势[J]. 建筑机械,2020(10):2,8−11. doi: 10.14189/j.cnki.cm1981.2020.10.014

    SHI Xiudeng,LU Xiuqiang,CHEN Guotong,et al. Research status and development trend of mine bolt drilling rig[J]. Construction Machinery,2020(10):2,8−11. doi: 10.14189/j.cnki.cm1981.2020.10.014
    [4]
    马 昭. 掘锚一体化装备现状与发展趋势[J]. 煤矿机电,2020,41(5):11−13,17. doi: 10.16545/j.cnki.cmet.2020.05.003

    MA Zhao. Current Situation and Development Trend of the Integrated Equipment of Digging and Anchoring[J]. Colliery Mechanical & Electrical Technology,2020,41(5):11−13,17. doi: 10.16545/j.cnki.cmet.2020.05.003
    [5]
    徐红光. 煤矿井下基于单轨吊的锚护平台的设计及应用[J]. 中国高新技术企业,2016(21):139−141. doi: 10.13535/j.cnki.11-4406/n.2016.21.068

    XU Hongguang. Design and application of anchor platform based on monorail crane in coal mine[J]. Chinese High-tech enterprises[J],2016(21):139−141. doi: 10.13535/j.cnki.11-4406/n.2016.21.068
    [6]
    康红普. 我国煤矿巷道锚杆支护技术发展60年及展望[J]. 中国矿业大学学报,2016,45(6):1071−1081. doi: 10.13247/j.cnki.jcumt.000583

    KANG Hongpu. Sixty years development and prospects of rock bolting technologyfor underground coal mine roadways in China[J]. Journal of China University of Mining and Technology,2016,45(6):1071−1081. doi: 10.13247/j.cnki.jcumt.000583
    [7]
    王国法,刘 峰,孟祥军,等. 煤矿智能化(初级阶段)研究与实践[J]. 煤炭科学技术,2019,47(8):1−36. doi: 10.13199/j.cnki.cst.2019.08.001

    WANG Guofa,LIU Feng,MENG Xiangjun,et al. Research and practice on intelligent coal mine construction(primary stage)[J]. Coal Science and Technolocy,2019,47(8):1−36. doi: 10.13199/j.cnki.cst.2019.08.001
    [8]
    葛世荣. 煤矿机器人现状及发展方向[J]. 中国煤炭,2019,45(7):18−27. doi: 10.3969/j.issn.1006-530X.2019.07.004

    GE Shirong. Present situation and development direction of coal mine robots[J]. China Coal,2019,45(7):18−27. doi: 10.3969/j.issn.1006-530X.2019.07.004
    [9]
    SANDVIK. Rock Support Drill Rig[EB/OL]. [2021-12-05]. https://www.rocktechnology.sandvik/en/products.
    [10]
    [11]
    FLETCHER. Model C3035-RD[EB/OL]. [2021-12-10]. https://www.jhfletcher.com/metalnonmetalroofbolters.
    [12]
    MINE Master. Production Rigs[EB/OL]. [2022-01-08]. https://www.minemaster.eu/production.
    [13]
    EPIROC. Epiroc[EB/OL]. [2021-12-05]. https://www.epiroc.cn/zh-cn.
    [14]
    RAMBOR. Specialist drilling rigs[EB/OL]. [2022-01-15]. http://www.rambor.com.au/spilling-rig.php.html.
    [15]
    李大伟, 陈义得, 蒙先君, 等. 一种三工位隧道锚杆安装设备[P]. 中国: ZL112392522A, 2021-02-23.

    JÜRGEN Wiegard. Higher performance in rock-bolting technology by use of immediate-bearing grouted bolts[EB/OL]. (2009-01-29)[2022-01-08]. http://fast10.vsb.cz/science/seminar2009/pics/35.
    [16]
    ZEGA. UJ21M[EB/OL]. [2022-01-15] http://www.zhigaojx.com/product_show.asp?id=349.
    [17]
    杨韬仁, 杨 勤, 杨敬伟, 等. 一种双钻箱切换式全自动锚杆钻机[P]. 中国: ZL105350992A, 2016-02-24.
    [18]
    韩 菲, 范要辉, 李 阳, 等. 一种锚杆钻车用全自动钻臂[P]. 中国: ZL112112564A, 2020-12-22.
    [19]
    山玉波, 刘 锋, 李钦彬. 锚杆机构及具有该锚杆机构的工程机械[P]. 中国: ZL103397894B, 2015-05-13.
    [20]
    尚东森. 煤矿钻锚机器人自动钻锚单元研究[D]. 西安: 西安科技大学, 2019.

    SHANG Dongsen. Research on automatic anchor drilling Unit of coal mine anchor drilling robot[D]. Xi’an: Xi’an University of Science and Technology, 2019.
    [21]
    罗 超, 姜鹏飞, 王子越, 等. 锚杆支护施工方法[P]. 中国: ZL113090305A, 2021-07-09.
    [22]
    王 静. 回转切削式液压钻机钻进参数的匹配[J]. 机电产品开发与创新,2017,30(1):26−28. doi: 10.3969/j.issn.1002-6673.2017.01.010

    WANG Jing. Matching of drilling parameters of rotary cutting hydraulic drill[J]. Development and innovation of mechanical & electrical products,2017,30(1):26−28. doi: 10.3969/j.issn.1002-6673.2017.01.010
    [23]
    靳永飞. 煤矿用冲击式液压凿岩机钻孔速率研究[J]. 科技与企业, 2015(7): 155.

    JIN Yongfei. Research on Drilling Rate of Impact Hydraulic Rock Drill for Coal Mine [J]. Science & Technology and Enterprise, 2015(7): 155.
    [24]
    王希鹏, 张林慧, 袁利才, 等. 一种锚杆钻车的干湿式钻箱[P]. 中国: ZL101737006A, 2010-06-16.
    [25]
    魏苍栋. 钻装锚机组钻锚一体式作业臂设计研究[J]. 中国机械,2021(4):7−8.

    WEI Cangdong. Research on the design of drilling anchor integrated arm of drilling and anchoring unit[J]. Machine China,2021(4):7−8.
    [26]
    仇卫建, 杜玉祥, 左岗永, 等. 锚护钻机[P]. 中国: ZL112727513A, 2021-04-30.
    [27]
    仇卫建, 王 静, 王佃武, 等. 液压驱动两级进给燕尾槽导向非对称布置锚杆钻机[P]. 中国: ZL102518394A, 2012-06-27.
    [28]
    张 磊, 彭腊梅, 曹道鑫. 煤矿用坑道钻机矩形滑动导轨结构设计[J]. 煤炭技术, 2014, 33(8): 224−226.

    ZHANG Lei, PENG Lamei, CAO Daoxin. Design of rectangular sliding guide rail structure of pit drilling rig for coal mine[J].Coal technology, 2014, 33(8): 224−226.
    [29]
    MICHAEL Malkoski. Mobile system for manufacturing and installing reinforcing members[P]. 美国: US06863476B2, 2005-03-08.
    [30]
    吕继双, 康 鹏, 安四元, 等. 一种多马达驱动柔索推送树脂锚固剂的机构[P]. 中国: ZL110500125B, 2021-02-02.
    [31]
    许兴亮, 石增武, 田素川, 等. 一种链式安装锚固剂装置[P]. 中国: ZL214273688U, 2021-09-24.
    [32]
    康 鹏, 吕继双, 郭治富, 等. 一种弹力支撑式树脂锚固剂防坠尾翼及喷射锚固方法[P]. 中国: ZL107575255B, 2019-12-03.
    [33]
    吕继双, 郭治富, 张 君, 等. 一种塑性卡阻式树脂锚固剂防坠尾翼及喷射锚固方法[P]. 中国: ZL107542484B, 2019-03-26.
    [34]
    吕继双, 郭治富, 康 鹏, 等. 一种伞形树脂锚固剂防坠式喷射装置及喷射锚固方法[P]. 中国: ZL107575254B, 2019-03-26.

    LV Jishuang, GUO Zhifu, KANG Peng, et al. The utility model relates to an umbrella resin anchoring agent anti-falling jetting device and a jetting anchoring method[P]. Shan Xi province: C107575254B, 2019-03-26.
    [35]
    康红普, 姜鹏飞, 高富强, 等. 掘进工作面围岩稳定性分析及快速成巷技术途径[J]. 煤炭学报, 2021, 46(7): 2023−2045.

    KANG Hongpu, JIANG Pengfei, GAO Fuqiang, et al. Analysis on stability of rock surrounding heading face and technical approaches for rapid heading[J]. Journal of China Coal Society, 2021, 46(7): 2023−2045.
    [36]
    蒲长晏, 韩 菲, 武利民, 等. 锚杆锚索搅拌器[P]. 中国: ZL210370735U, 2020-04-21.
    [37]
    罗 超, 王子越, 姜鹏飞, 等. 多功能锚杆支护施工装置[P]. 中国: ZL113217051A, 2021-08-06.
    [38]
    SVEN-Olov Nyström , JAN Olsson. Method for a drill support arrangement, drill support arrangement, vehicle comprising a drill support arrangement and computer program product[P].美国: US09739103B2, 2017-08-22.
    [39]
    ROBERT Holdsworth, BRAD Neilson, PETER Hanna. Electric drilling and bolting device[P].美国: US11078790B2, 2021-08-03.
    [40]
    郭吉昌, 姜鹏飞, 曹晓明, 等. 锚杆仓机构和锚杆钻机[P]. 中国: ZL113404524A, 2021-09-17.
    [41]
    王 静, 杨敬伟, 郭治富, 等. 旋转式大容量自动定位锚杆仓[P]. 中国: ZL105422148A, 2016-03-23.
    [42]
    GREGORY E H, HENRY E W, CRAIG M C. Automated, low profile drilling/bolting module with collaring[P]. 美国: US07381012B2, 2008-06-03
    [43]
    王利峰. 全自动无人掘锚技术介绍[EB/OL]. (2017-03-28)[2021-12-19]. https://mp.weixin.qq.com/s/_gvUiH5KJgotscMX_okXIw.

    WANG Lifeng. Introduction of automatic unmanned anchor digging technology[EB/OL]. (2017-03-28)[2021-12-19]. https://mp.weixin.qq.com/s/_gvUiH5KJgotscMX_okXIw.
    [44]
    PERRY L Coombs. Bolt centralizer[P]. 美国: US06598309B1, 2003-07-29.
  • Related Articles

    [1]TAO Wenbin, WU Pingping, CHEN Tielin, XIE Changling, ZHAO Huahong, TANG Bin, LI Fanfan. Experimental research on optimization of anchorage bearing characteristics based on bolt pull-out test[J]. COAL SCIENCE AND TECHNOLOGY, 2022, 50(9): 10-19.
    [2]WU Yongzheng. Study on mechanical properties and compatibility of bolt components[J]. COAL SCIENCE AND TECHNOLOGY, 2021, 49(4): 95-102. DOI: 10.13199/j.cnki.cst.2021.04.012
    [3]ZHANG Hongwei, LIU Changjiang, LI Yunpeng, LIU Kunlun, ZHAO Xiangzhuo, RONG Hai. Study on support technology of mining roadway in fully-mechanized caving face in ultra thick coal seams[J]. COAL SCIENCE AND TECHNOLOGY, 2020, 48(4).
    [4]SUN Zhiyong, LIN Jian, WANG Ziyue, ZHANG Zhen, YAN Lixin, WANG Tao. Research on localized roof falling mechanism of bolt supporting roadway in large mining height working face[J]. COAL SCIENCE AND TECHNOLOGY, 2019, (4).
    [5]LIN Jian, ZHOU Yiqun, WANG Zhengsheng, SHI Yao. Experimental study on influencing effect of wooden plate on bolt support[J]. COAL SCIENCE AND TECHNOLOGY, 2018, (12).
    [6]Zhang Nong Kan Jiaguang Yang Sen, . Control technology and failure types of anchor bolt support and U-steel frame support[J]. COAL SCIENCE AND TECHNOLOGY, 2015, (6).
    [7]GAO Jian-jun ZHANG Zhong-wen, . Study on Support Technology of Gateway in Contiguous Seams Under Mining Goaf in Pingshuo Mining Area[J]. COAL SCIENCE AND TECHNOLOGY, 2014, (5).
    [8]Bolt Support Technology of Gateway with High Stress Broken and Swelling Roof[J]. COAL SCIENCE AND TECHNOLOGY, 2012, (12).
    [9]Application Study on Pre-stressed Full Length Bolting Powerful Support System[J]. COAL SCIENCE AND TECHNOLOGY, 2011, (11).
    [10]Deformation Failure Featuresand Bolt Support Technology of Mine Gateway with Complex Roof[J]. COAL SCIENCE AND TECHNOLOGY, 2011, (8).

Catalog

    Article views (524) PDF downloads (274) Cited by()
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return