Advance Search

TANG Yongzhi,TANG Bin,CHENG Hua,et al. New prefabricated support structure for TBM tunneling in complex strata of coal mines: engineering practice[J]. Coal Science and Technology,2024,52(9):68−75

. DOI: 10.12438/cst.2024-0816
Citation:

TANG Yongzhi,TANG Bin,CHENG Hua,et al. New prefabricated support structure for TBM tunneling in complex strata of coal mines: engineering practice[J]. Coal Science and Technology,2024,52(9):68−75

. DOI: 10.12438/cst.2024-0816

New prefabricated support structure for TBM tunneling in complex strata of coal mines: engineering practice

Funds: 

National Natural Science Foundation of China (51804006); Natural Science Foundation of Anhui Province (2208085ME118)

More Information
  • Author Bio:

    TANG Yongzhi: 唐永志,男,安徽淮南人,正高级工程师,享受国务院特殊津贴,原淮河能源控股集团有限责任公司、淮南矿业(集团)有限责任公司副总经理、首席专家,兼任中国煤炭学会副理事长、中国岩石力学学会软岩分会副理事长,国务院特殊津贴获得者,入选安徽省“115”产业创新团队带头人、学术和技术带头人,荣获第二届全国杰出工程师鼓励奖。研究方向:在深井安全高效生产、深厚表土层特殊法凿井、煤与瓦斯突出防治、高应力软岩围岩控制、巷道快速掘进等方面。主要成果:紧紧围绕煤矿生产建设现实难题进行攻关,承担国家科技重大专项等国家级课题4项,主持企业课题上百项,获得省部级及以上科技奖17项,获授权专利29项,发表论文40余篇

  • Received Date: June 18, 2024
  • Available Online: August 25, 2024
  • Tunnel Boring Machines (TBMs) have been successfully applied in the excavation of deep shaft roadways in coal mines, yielding substantial socio-economic benefits. However, technical bottlenecks remain that hinder their further promotion and application. In response to the challenge of current support structures and techniques failing to simultaneously meet the requirements of support efficiency, strength, and construction costs, which impedes the full utilization of TBM speed advantages, a research team has developed a novel steel pipe segment assembly support structure. Large-scale model tests of the new prefabricated support structure were conducted to ascertain the deformation and failure patterns under loaded conditions, and the support structure was optimized based on the test results. Numerical simulations were performed to evaluate the reliability of the new support structure under TBM tunneling conditions. Industrial trials were subsequently conducted to field-test the feasibility of the new steel pipe segment support structure for TBM-excavated roadways in coal mines. The test results indicate that the maximum tensile strain of the surrounding rock is 803 με, and the deformation of the steel pipe support structure is less than 1 mm. The new support structure can be installed quickly, with the installation of one ring of segments (1.5 m) completed within 90 minutes, significantly enhancing the support strength in TBM-excavated roadways and the adaptability to strata conditions. This research provides a technical reference for further increasing the tunneling speed of coal mine roadways and ensuring the continuity of coal mining operations.

  • [1]
    程桦,唐彬,唐永志,等. 深井巷道全断面硬岩掘进机及其快速施工关键技术[J]. 煤炭学报,2020,45(9):3314−3324.

    CHENG Hua,TANG Bin,TANG Yongzhi,et al. Full face tunnel boring machine for deep-buried roadways and its key rapid excavation technologies[J]. Journal of China Coal Society,2020,45(9):3314−3324.
    [2]
    刘泉声,黄兴,时凯,等. 煤矿超千米深部全断面岩石巷道掘进机的提出及关键岩石力学问题[J]. 煤炭学报,2012,37(12):2006−2013.

    LIU Quansheng,HUANG Xing,SHI Kai,et al. Utilization of full face roadway boring machine in coal mines deeper than 1 000 km and the key rock mechanics problems[J]. Journal of China Coal Society,2012,37(12):2006−2013.
    [3]
    李琰庆,唐永志,唐彬,等. 淮南矿区煤与瓦斯共采技术的创新与发展[J]. 煤矿安全,2020,51(8):77−81.

    LI Yanqing,TANG Yongzhi,TANG Bin,et al. Innovation and development of coal and gas co-mining technology in huainan mining area[J]. Safety in Coal Mines,2020,51(8):77−81.
    [4]
    王杜娟,贺飞,王勇,等. 煤矿岩巷全断面掘进机(TBM)及智能化关键技术[J]. 煤炭学报,2020,45(6):2031−2044.

    WANG Dujuan,HE Fei,WANG Yong,et al. Tunnel boring machine (TBM) in coal mine and its intelligent key technology[J]. Journal of China Coal Society,2020,45(6):2031−2044.
    [5]
    TANG Bin,CHENG Hua,TANG Yongzhi,et al. Excavation damaged zone depths prediction for TBM-excavated roadways in deep collieries[J]. Environmental Earth Sciences,2018,77(5):1−14.
    [6]
    TANG Bin,CHENG Hua. Application of distributed optical fiber sensing technology in surrounding rock deformation control of tbm-excavated coal mine roadway[J]. Journal of Sensors,2018(4):1−10.
    [7]
    TANG Bin,YEBOAH Mathias,CHENG Hua, et al. Numerical study and field performance of rockbolt support schemes in TBM-excavated coal mine roadways:A case study[J]. Tunnelling and Underground Space Technology,2021,115(Supplement C):1−15.
    [8]
    TANG Bin,CHENG Hua,TANG Yongzhi,et al. Experiences of gripper TBM application in shaft coal mine:a case study in Zhangji coal mine,China[J]. Tunnelling and Underground Space Technology,2018,81:660−668. doi: 10.1016/j.tust.2018.08.055
    [9]
    HUANG Xin,LIU Quansheng,SHI Kai,et al. Application and prospect of hard rock TBM for deep roadway construction in coal mines[J]. Tunnelling and Underground Space Technology,2018,73:105−126. doi: 10.1016/j.tust.2017.12.010
    [10]
    田四明,李术才,刘大刚,等. 隧道主动支护体系全过程信息化动态设计与智能决策方法研究[J]. 铁道学报,2023,45(11):1-10.

    TIAN Siming,LI Shucai,LIU Dagang,et al. Research on dynamic design and intelligent decision-making method for whole process informatization of tunnel active support system[J]. Journal of the China Railway Society,2023,45(11):1-10.
    [11]
    WANG Qi,LUAN Yingcheng,JIANG Bei,et al. Mechanical behaviour analysis and support system field experiment of confined concrete arches[J]. Journal of Central South University,2019,26(4):970−983. doi: 10.1007/s11771-019-4064-0
    [12]
    LIU Junfeng,MEI Yuchun,LI Weiteng. Numerical simulation study of the contact relationship between the external supporting arch and the surrounding rock in a soft rock roadway[J]. Structures,2022,452080−2090.
    [13]
    MEI Yunchun,LI Weiteng,YANG Ning,et al. Failure Mechanism and Optimization of Arch-Bolt Composite Support for Underground Mining Tunnel[J]. Advances in Civil Engineering,2020,2020.
    [14]
    MEZGER Florence,RAMONI Marco,ANAGNOSTOU Georg. Options for deformable segmental lining systems for tunnelling in squeezing rock[J]. Tunnelling and Underground Space Technology incorporating Trenchless Technology Research,2018,7664-7675.
    [15]
    HØIEN Are Håvard,NILSEN Bjørn,OLSSON Roger. Main aspects of deformation and rock support in Norwegian road tunnels[J]. Tunnelling and Underground Space Technology incorporating Trenchless Technology Research,2019,86262−86278.
    [16]
    WU L,AN L,BAI Y. In-plane stability of steel circular closed supports with I-section of sinusoidal corrugated webs:Experimental and numerical study[J]. Tunnelling and Underground Space Technology incorporating Trenchless Technology Research,2020,106103566.
    [17]
    吴丽丽,邱芳缘,王振伟,等. 煤矿巷道直墙半圆拱形波形钢腹板支架稳定承载性能[J]. 煤炭学报,2019,44(6):1679−1689.

    WU Lili,QlU Fangyuan,WANG Zhenwei,et al. Stability behavior of support with corrugated steel webs of straight wall semicircle arch shape in coal mine roadway[J]. Journal of China Coal Society,2019,44(6):1679−1689.
    [18]
    刘泉声,刘鹤,张鹏林,等. TBM卡机实时监测预警方法及其应用[J]. 岩石力学与工程学报,2019,38(S2):3354−3361.

    LIU Quansheng,LIU He,ZHANG Penglin,et al. Real-time monitoring and early warning approach of TBM jamming and its application[J]. Chinese Journal of Rock Mechanics and Engineering,2019,38(S2):3354−3361.
    [19]
    童碧,陈建本,孙涛. 小型巷道全断面掘进机快速施工关键技术与应用[J]. 煤炭科学技术,2023,51(04):185−197.

    TONG Bi,CHEN Jianben,SUN Tao. Key Technology and Application of small-sized Full-section Boring Machine for Rapid Construction[J]. Coal Science and Technology,2023,51(04):185−197.
    [20]
    张洪伟,胡兆锋,程敬义,等. 深部高温矿井大断面岩巷TBM智能掘进技术—以“新矿1号”TBM为例[J]. 煤炭学报,2021,46(7):2174−2185.

    ZHANG Hongwei,HU Zhaofeng,CHENG Jingyi,et al. TBM techniques for intelligent excavating large-section rock roadway in the deep high-temperature coal mines:Application of TBM in Xinkuang No. 1[J]. Journal of China Coal Society,2021,46(7):2174−2185.
  • Related Articles

    [1]MAN Ke, WU Liwen, LIU Xiaoli, SONG Zhifei, LI Kena. Prediction of TBM tunneling parameters and rockburst grade based on CNN-LSTM model[J]. COAL SCIENCE AND TECHNOLOGY, 2024, 52(S2): 21-37. DOI: 10.12438/cst.2023-0777
    [2]WANG Bingshan, WANG Dalong, WANG Yilong, CHEN Cunqiang, LI Yongyuan, LI Kexiang, MA Xingen, XIAO Yunzhi. Research on design of small diameter TBM cutterhead in gas control roadway of Well 1 Bailongshan Coal Mine[J]. COAL SCIENCE AND TECHNOLOGY, 2023, 51(S2): 306-315. DOI: 10.13199/j.cnki.cst.2022-1706
    [3]HE Fei, LU Yiqiang, DAI Enhu, TIAN Yanchao, WU Fei, PAN Shouchen, ZHANG Sheng, CHEN Zhao. Application of TBM in coal mine adaptability type selection analysis and new technology development[J]. COAL SCIENCE AND TECHNOLOGY, 2023, 51(S1): 351-361. DOI: 10.13199/j.cnki.cst.2022-1404
    [4]TANG Bin, TANG Yongzhi, ZHAO Neng, WANG Yaoping, CAO Wei, BAO Beibei, WANG Yanguo, SUN Changhong, WANG Xiaoyun. Coal mine micro TBM and its applications on excavation of coal seam gases drainage roadways[J]. COAL SCIENCE AND TECHNOLOGY, 2023, 51(S1): 104-111. DOI: 10.13199/j.cnki.cst.mcq22-0918
    [5]REN Xingyun, HAO Bingyuan, LI Xianjun, WANG Hongwei, FENG Xuchao, ZHANG Ji. Research and application of heap spraying technology based on safe and high-efficiency supporting structure[J]. COAL SCIENCE AND TECHNOLOGY, 2023, 51(12): 254-266. DOI: 10.13199/j.cnki.cst.2023-0186
    [6]LIU Quansheng, HUANG Xing, PAN Yucong, LIU Bin, DENG Penghai. Application and research progress of TBM tunneling in coal mine roadway[J]. COAL SCIENCE AND TECHNOLOGY, 2023, 51(1): 242-259. DOI: 10.13199/j.cnki.cst.2022-2253
    [7]DAI Enhu, WANG Yong, LU Yiqiang, QIU Hongdeng, YAN Shaohong, YANG Tuo. Study on application of TBM construction technology in coal mine construction in Yunnan-Guizhou area[J]. COAL SCIENCE AND TECHNOLOGY, 2022, 50(10): 10-18.
    [8]Axial Deformation Simulation Test of Support Structure for Gateway in Steep Inclined Seam[J]. COAL SCIENCE AND TECHNOLOGY, 2011, (5).
  • Cited by

    Periodical cited type(9)

    1. 杨战标,申成杨,段守德,王旭锋,王袭冰,王鑫,谢昌雄. 保护层工作面过硬岩断层超深孔松动预裂爆破技术研究. 矿业研究与开发. 2025(02): 97-105 .
    2. 渠娅康. 隧道光面爆破封堵长度计算方法研究. 铁道建筑技术. 2025(02): 136-139+161 .
    3. 宗琦,巩义鑫,汪海波,来永辉,权树恩,杨棚. 硬岩隧道爆破膏体封孔破岩效果研究. 安徽理工大学学报(自然科学版). 2025(01): 92-98 .
    4. 李东印,敖良凯,王伸,黄传波,李红斌. 煤矿顶板深孔爆破封孔长度的确定方法. 煤炭学报. 2025(05): 2367-2383 .
    5. 景笑龙,王海峰,郭兴新. 深孔爆破预裂隐蔽构造机理及区域治理技术研究. 煤. 2024(01): 31-34 .
    6. 王永,张建,朱宁强,李学龙. 深孔爆破断顶技术在深井冲击地压防治工作的研究与应用. 矿业安全与环保. 2024(05): 52-60 .
    7. 李林峰,吴锐. 高应力卸压槽深度对隧道围岩卸压效果的离散元ABAQUS数值模拟. 江西冶金. 2024(05): 346-352 .
    8. 唐文明,吴东叙,鲁作且,王吉庆,朱仁宗,王建国. 炮孔填塞及自动化作业研究进展. 采矿技术. 2024(06): 203-210 .
    9. 赵会波. 王坡矿3307工作面X45陷落柱超前弱化爆破治理. 科技和产业. 2024(23): 323-328 .

    Other cited types(7)

Catalog

    Article views (108) PDF downloads (41) Cited by(16)
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return