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井下定向长钻孔水力压裂煤层增透技术体系与工程实践

Technical system and engineering practice of coal seam permeability improvement through underground directional long borehole hydraulic fracturing

  • 摘要: 低渗煤层区域超前增透是实现瓦斯区域超前高效抽采的技术支撑。针对定向长钻孔水力压裂面临的泵注能力不足和压裂不均衡问题,研发了煤矿井下快速、定点、分段与可重复的水力压裂孔内装备,实现了煤矿井下水力压裂由传统的点式压裂向区域压裂的转变。结合不同煤(岩)层定向长钻孔布孔方式,提出并形成了碎软煤层顶(底)板梳状孔整体/分段、中硬煤层穿层定向孔顺煤层整体及硬煤层顺层定向长钻孔整体/分段水力压裂煤层增透技术体系。以韩城矿区碎软煤层、黄陵矿区中硬煤层和焦作矿区硬厚煤层为研究对象进行工程实践。结果表明:韩城矿区碎软煤层顶板梳状主孔588m、分4段压裂,最大封隔深度467.81m,水力压裂半径39.6m,钻孔瓦斯抽采量是常规钻孔的4.8倍;黄陵矿区中硬煤层主孔深度240~285m、压裂段长度117~216m(5孔),压裂影响半径最小36m,钻孔瓦斯平均抽采量是未压裂钻孔的4.0倍;赵固二矿顺层主孔深度605m、封隔深度385.73m、压裂段长220m,水力压裂影响半径33m,钻孔瓦斯抽采量是常规钻孔的2.3倍。井下定向长钻孔水力压裂技术融合了定向长钻孔瓦斯高效抽采及水力压裂强化抽采技术的优势,实现了大区域煤层增透与瓦斯超前强化预抽。

     

    Abstract: Advanced penetration enhancement in low-permeability coal seams is an effective technical support for realizing regional advanced and efficient drainag e of coal seam gas. In view of the insufficient pumping capacity and fracturing imbalance faced by hydraulic fracturing of directional long boreholes,the rapid,fixed-poin t,segmented and reusable hydraulic fracturing in-hole tool combination and complete sets of equipment in underground coal mines have been developed to achieve the transformation of underground hydraulic fracturing from traditional point fracturing to regional fracturing. Combined different coal( rock) layers with long directional bore holes,we proposed and formed the integrated/segmented hydraulic fracturing of comb-shaped holes in the top( bottom) plate of the fractured soft coal seam,the overall/ segmented hydraulic fracturing of the medium-hard coal seam through the directional hole along the coal seam,and the hard coal seam along the bedding directional lo ng borehole integral/segmental hydraulic fracturing coal seam permeability enhancement technology system. The field engineering practice of different fracturing techno logy was carried out with the fractured soft coal seam in Hancheng Mining Area,medium hard coal seam in Huangling Mining Area and hard thick coal seam in Jiaozuo Mining Area as the research objects. The results show that: the comb-shaped main hole of the roof of the fractured soft coal seam in Hancheng Mining Area is588 m fra cturing in 4 stages,the maximum isolation depth is 467 .81 m,the fracture radius is 39.6 m,and the gas drainage volume of the borehole is 4.8 times that of the conventio nal borehole. The main hole depth of the medium-hard coal seam in Huangling Mining Area is240 ~ 285 m,the length of the fracturing section is 117 ~ 216 m,the mini mum fracturing radius is 36 m,and the average gas drainage volume of the boreholes is 4 times of the unfractured borehole. In Jiaozuo Mining Area,the depth of the mai n hole along the bedding is 605 m,the isolation depth is 385.73 m,the fracturing section is 220 m long,and the fracturing influence radius is 33 m. The gas drainage volu me of the borehole is 2.3 times that of the conventional borehole. Underground directional long borehole hydraulic fracturing technology combines the advantages of dir ectional long borehole gas high-efficiency drainage technology and hydraulic fracturing enhanced drainage technology,and realizes large-area coal seam enhancement and advanced gas pre-drainage.

     

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