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特厚煤层综放工作面揭露平行空巷群渐变煤柱失稳判识与充填控制

Instability identification and backfilling control of progressively narrowing coal pillars during exposure of parallel abandoned roadways in extra-thick fully-mechanized top-coal caving face

  • 摘要: 针对特厚煤层综放工作面揭露平行遗留空巷群过程中多源应力叠加、煤柱承载状态演化复杂以及充填参数确定缺乏依据的问题,以车家庄煤矿13204综放工作面前方9条平行遗留空巷形成的非连续承载区为工程背景,采用现场调查、数值模拟、理论分析、充填体力学试验和现场矿压监测相结合的方法,研究非连续承载区应力迁移规律、渐变煤柱失稳判识方法及完全充填控制机制。结果表明:平行空巷群非连续承载区由遗留空巷、巷间夹持煤柱和损伤顶板共同组成,采前空巷两侧及巷间煤柱边缘已形成多峰高应力集中结构,垂直应力峰值为7.6~7.7 MPa,应力集中系数为1.43~1.45。工作面推进过程中,超前支承压力逐渐向非连续承载区迁移,并与空巷群侧向支承压力发生叠加,围岩应力演化呈现“独立扰动−应力叠加−峰值承载−失稳载荷转移”的阶段性特征。基于应力影响区连通、有效承载宽度损失及载荷主控方向变化规律,建立了渐变煤柱失稳阶段判识方法,提出采用应力影响区重叠系数、有效承载宽度损失率和应力重心转移系数表征渐变煤柱承载状态演化。在13204工作面现有离散模拟条件下,49、6、4 m分别对应应力叠加启动、峰值承载临界和失稳载荷转移状态。完全充填能够将空巷弱约束边界转化为承载边界,促使原有“空巷卸压−煤柱集中承载−顶板间断支撑”结构重构为“充填体补偿承载−煤柱侧向夹持−基本顶连续支撑”协同承载结构。局部基本顶稳定分析表明,单条空巷上方关键岩块保持稳定所需的充填体等效支护强度为1.96 MPa;进一步结合非连续承载区整体承载分析、充填体强度试验及不同充填强度条件下围岩应力−变形响应规律,确定水/胶凝材料质量比1∶1、28 d抗压强度2.23 MPa的水泥−粉煤灰充填体为合理充填参数。现场应用表明,采用该参数完全充填后,13204综放工作面安全揭露9条平行空巷,未发生冒顶、压架事故,矿压显现整体可控。

     

    Abstract: To address the issues of multi-source stress superposition, the complex evolution of coal pillar load-bearing conditions, and the lack of a basis for determining backfill parameters during the exposure of clusters of parallel abandoned drifts in fully-mechanized top-coal caving faces in extra-thick coal seams, this study takes the discontinuous load-bearing zone formed by nine parallel abandoned drifts in front of the 13204 fully-mechanized top-coal caving face at Chejiazhuang Coal Mine as its engineering context. Using a combination of field surveys, numerical simulations, theoretical analysis, backfill mechanical tests, and on-site mine pressure monitoring, the stress migration patterns in discontinuous load-bearing zones, methods for identifying the instability of gradually thinning coal pillars, and the control mechanisms of complete backfilling were investigated. The results indicate that the discontinuous bearing zone formed by the cluster of parallel abandoned roadways consists of the abandoned roadways, the coal pillars clamped between them, and the damaged roof. A multi-peak high-stress concentration structure has formed on both sides of the pre-mining roadways and at the edges of the coal pillars between them, with vertical stress peaks of approximately 7.6–7.7 MPa and a stress concentration factor of approximately 1.43–1.45. During the advance of the working face, the pressure from the advance support gradually migrates toward the discontinuous bearing zone and superimposes with the lateral support pressure from the group of abandoned drifts; the stress evolution in the surrounding rock exhibits phased characteristics of “independent disturbance-stress superposition-peak bearing capacity-load transfer upon instability”. Based on the connectivity of the stress influence zone, the loss of effective bearing width, and the patterns of change in the load-dominant direction, a method for identifying the stages of gradual coal pillar instability was established. It is proposed to use the stress influence zone overlap coefficient, the effective bearing width loss rate, and the stress center of gravity shift coefficient to characterize the evolution of the bearing state of the gradual coal pillar. Under the existing discrete simulation conditions of the 13204 working face, 49, 6, 4 m correspond to the stress superposition initiation, peak load-bearing critical point, and buckling load transfer states, respectively. Full backfilling transforms the weakly constrained boundary of the empty drift into a load-bearing boundary, restructuring the original “empty drift pressure relief-concentrated load-bearing by coal pillars-intermittent roof support” configuration into a synergistic load-bearing structure characterized by “load compensation by backfill-lateral clamping by coal pillars-continuous basic roof support”. Local basic roof stability analysis indicates that the equivalent support strength of the backfill required to maintain the stability of a key rock block above a single empty drift is 1.96 MPa; Further analysis, incorporating the overall load-bearing behavior of discontinuous load-bearing zones, backfill strength tests, and the stress-strain response patterns of the surrounding rock under different backfill strength conditions, determined that a cement-fly ash backfill with a water-to-cementitious material mass ratio of 1∶1 and a 28 d compressive strength of 2.23 MPa represents reasonable backfill parameters. Field application has shown that after complete backfilling using these parameters, the 13204 fully-mechanized top-coal caving face safely exposed nine parallel goads without any roof falls or support collapse incidents, and mine pressure was found to be generally controllable.

     

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