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深部高应力软岩巷道高强网壳复合支护承载特性与工程应用

Bearing characteristics and engineering application of high-strength reticulated-shell composite support for deep soft rock roadway

  • 摘要: 针对煤炭开采向深部延伸后,软岩巷道面临“高侵蚀、高地温、高渗透压、高地压、强扰动”的复杂环境,出现围岩剧烈变形、底鼓及两帮大变形突出,且传统支护因混凝土易劣化、底板强度不足难以适配的核心问题,构建“高强钢筋网壳+喷射混凝土+锚杆”复合支护体系,结合数值模拟、相似模型试验与现场工业性试验系统探究其承载特性及工程适用性。以丁集矿巷道为工程背景,基于SIMULIA-Abaqus(ABAQUS)有限元软件建立三维数值模型,选取高强网壳底板埋深、纵筋直径及混凝土强度为关键参数,采用正交试验设计16组工况。结果表明:各参数对支护效果影响程度为埋深>混凝土强度>纵筋直径,最优参数组合为埋深1.0 m、纵筋直径12.0 mm、混凝土强度C20,对应底鼓量最小(14.32 mm),且复合支护通过“以压为主、拉压协同”机制优化应力传递路径。基于相似理论构建物理模型,采用大型围岩-支护耦合多向独立加载试验系统,开展非均匀应力场相似模型试验,复现巷道围岩与支护结构变形破坏全过程,明确高强网壳复合支护抗非均匀应力、抑制裂纹扩展能力显著优于常规支护,同时验证了ABAQUS数值模拟位移、应力演化规律的可靠性。丁集矿910水平轨道大巷现场工业性试验显示,采用陶粒−稻壳灰纤维混凝土(Ceramsite-Rice-Husk-Ash Fiber Concrete,CRHAFC)与该复合支护结合后,较常规支护顶底板移近量减少38%、两帮移近量减少45%,60 d硫酸盐侵蚀深度从12.0 mm 降至4.6 mm、碳化深度从8.0 mm降至5.0 mm;且稻壳灰实现农业固废资源化利用,陶粒内养护特性降低养护成本,符合绿色矿山要求。研究成果有效提升深部软岩巷道稳定性,为复杂地质条件下支护工程提供理论与技术支撑。

     

    Abstract: With coal mining extending to deeper underground strata, soft rock roadways are subjected to harsh operating environments characterized by severe erosion, high ground temperature, high seepage pressure, high in-situ stress and strong dynamic disturbance. These adverse conditions induce intense surrounding rock deformation, severe floor heave as well as large-scale sidewall deformation and rock burst. Traditional support schemes fail to adapt to such complex conditions due to concrete deterioration and insufficient floor bearing capacity. To address the above key problems, a composite support system consisting of high-strength steel mesh shell, shotcrete and rock bolts is proposed. Its bearing performance and engineering applicability are systematically investigated via numerical simulation, similar model tests and field industrial tests.Taking the roadways of Dingji Coal Mine as the engineering background, a three-dimensional numerical model is established using SIMULIA-Abaqus(ABAQUS). Three key parameters, namely the embedded depth of high-strength mesh shell in the floor, longitudinal bar diameter and concrete strength grade, are selected, and a total of 16 working conditions are designed based on the orthogonal test method. The results reveal that the influencing degree of each parameter on support performance follows the order: embedded depth > concrete strength > longitudinal bar diameter. The optimal parameter combination is determined as an embedded depth of 1.0 m, longitudinal bar diameter of 12 mm and C20 concrete, under which the floor heave reaches the minimum value of 14.32 mm. The proposed composite support optimizes the stress transfer path through a compression-dominated and tension-compression coordinated mechanical mechanism.In accordance with similarity theory, a physical model is constructed, and non-uniform stress field model tests are conducted on a large-scale multi-directional independent loading test system for surrounding rock-support coupling. The whole process of deformation and failure of roadway surrounding rock and support structures is reproduced. The test results demonstrate that the high-strength mesh shell composite support possesses much better resistance to non-uniform stress and crack propagation inhibition capacity than conventional supports, which also verifies the reliability of displacement and stress evolution laws obtained from ABAQUS numerical simulation.Field industrial tests are carried out in the main track roadway at Level 910 of Dingji Coal Mine. Combined with ceramsite and rice husk ash fiber reinforced concrete (Ceramsite-Rice-Husk-Ash Fiber Concrete, CRHAFC), the proposed composite support reduces the roof-to-floor convergence by 38% and sidewall convergence by 45% compared with conventional supports. After 60 days of operation, the sulfate erosion depth decreases from 12.0 to 4.6 mm, and the carbonation depth drops from 8.0 to 5.0 mm. In addition, rice husk ash realizes the resource utilization of agricultural solid waste, and the internal curing effect of ceramsite cuts down the maintenance cost, which complies with the construction requirements of green mines.The research outcomes effectively improve the stability of deep soft rock roadways, and provide theoretical basis and technical support for support engineering under complex geological conditions.

     

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