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碱渣调控矸石混凝土界面孔结构与抗折强度量化关系

Quantitative relationship between interfacial transition zone pore structure and flexural strength of coal gangue concrete regulated by soda residue

  • 摘要: 薄弱的界面过渡区(Interfacial Transition Zone,ITZ)对矸石混凝土(Coal Gangue Concrete ,CGC)宏观抗折强度影响显著。为了研究碱渣对矸石ITZ孔结构与CGC抗折强度及其关系的影响特征,以底板硬化用CGC为研究对象,测试碱渣掺量对CGC抗折强度的影响,基于背散射电子(Backscattered electron, BSE)图像技术,从孔隙率和不同孔径孔隙分布频率角度分析了碱渣掺量对ITZ孔结构特征的影响规律,通过孔隙表面积范围与抗折强度灰色关联度和线性回归分析,确定矸石ITZ范围内有益孔、少害孔和多害孔孔径界限值,建立了CGC抗折强度与矸石ITZ多害孔隙率、少害孔隙率间的量化模型。结果表明:随着碱渣掺量在0~12%增加,CGC抗折强度呈现先增加后降低变化规律,矸石ITZ孔隙率呈现先降低后增加变化规律,抗折强度与矸石ITZ孔隙率两者变化呈负相关性;矸石ITZ孔隙孔径越大,孔隙分布频率越低,0.25~1.75 μm孔径孔隙分布频率最高,碱渣掺量对0.25~0.75 μm孔径孔隙分布频率影响最为显著;对于CGC抗折强度,以0.75和3.57 μm为临界值,将矸石ITZ孔隙划分为有益孔、少害孔和多害孔。碱渣掺量为6%时,矸石ITZ多害孔和少害孔孔隙分布频率降幅分别高达47.06%和42.02%;构建的碱渣掺量-矸石ITZ孔结构-CGC抗折强度量化模型精度较高,验证模型多害孔、少害孔孔隙率预测误差不超过4.35%和3.88%,适量碱渣可以有效降低多害孔和少害孔分布频率,有效提高矸石ITZ致密程度和CGC抗折强度。研究成果可为矸石和碱渣等固废资源化利用和矸石混凝土性能调控提供理论指导。

     

    Abstract: The weak interfacial transition zone (ITZ) significantly affects the macroscopic flexural strength of coal gangue concrete (CGC). To investigate the influence of soda residue on the pore structure of the coal gangue ITZ and its relationship with CGC flexural strength, this study used CGC designed for floor hardening. The effect of soda residue content on the flexural strength was tested, and backscattered electron (BSE) imaging was employed to analyze the ITZ pore structure characteristics in terms of porosity and the distribution frequency of different pore sizes. Through grey relational analysis and linear regression between pore surface area ranges and flexural strength, the critical pore size boundaries for beneficial pores, less harmful pores, and more harmful pores within the coal gangue ITZ were determined. A quantitative model relating CGC flexural strength to the multi-harm porosity and less harmful porosity of the coal gangue ITZ was established. The results show that with increasing soda residue content from 0 to 12%, the CGC flexural strength first increases and then decreases, while the coal gangue ITZ porosity first decreases and then increases, revealing a negative correlation between flexural strength and ITZ porosity. Larger pore sizes in the ITZ correspond to lower distribution frequencies; pores in the 0.25−1.75 μm range exhibit the highest frequency, and the soda residue content most significantly affects the distribution of pores in the 0.25−0.75 μm range. Using 0.75 and 3.57 μm as critical thresholds, the ITZ pores are classified into beneficial pores, less harmful pores, and more harmful pores. At a soda residue content of 6%, the distribution frequencies of more harmful pores and less harmful pores decrease by 47.06% and 42.02%, respectively. The established quantitative model of soda residue content–coal gangue ITZ pore structure–CGC flexural strength demonstrates high accuracy, with the prediction errors of the validated model for multi-harm porosity and less harmful porosity not exceeding 4.35% and 3.88%, respectively. An appropriate dosage of soda residue can effectively reduce the distribution frequencies of more harmful and less harmful pores, thereby significantly enhancing the compactness of the coal gangue ITZ and the flexural strength of CGC. The research findings can provide theoretical guidance for the resource utilization of solid wastes such as gangue and soda residue, as well as for the performance regulation of coal gangue concrete.

     

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