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矿用气幕式送风防尘头盔气流阻尘机理与防护性能

Dust blocking mechanism and protective performance of air-curtain ventilated dust-proof helmet for mine

  • 摘要: 针对煤矿高粉尘环境下常规呼吸防护装备舒适性差、佩戴意愿低等问题,提出一种矿用气幕式送风防尘头盔,利用开放式清洁气流形成局部气幕,降低作业人员呼吸区粉尘暴露。以陕西延长石油魏墙煤业公司3301掘进工作面为研究对象,采用现场测试、计算流体力学(CFD)数值模拟与模拟巷道试验相结合的方法,研究复杂环境风流条件下气幕式送风防尘头盔的气流阻尘机理、防护性能及抗干扰特性。现场及数值模拟结果表明,压入式风筒高速射流受掘进工作面、巷道壁面及设备阻碍后形成复杂旋流和回流结构,导致司机周围粉尘质量浓度可达400 mg/m3以上,平均吸入粉尘质量浓度约为128 mg/m3。气幕式送风可通过清洁气流覆盖呼吸区、提高局部气流动量并削弱环境风流卷吸,抑制含尘气流向呼吸区输运。采用CO2示踪气体表征头盔清洁送风在人体吸入空气中的占比,并以送风吸入有效性 \delta 评价防护性能。结果表明,环境风流干扰较弱时,头盔送风口宽度和送风量是影响防护效果的主要因素:16 mm及以上风口在8 L/s及以上送风量下 \delta 可超过90%,10 L/s及以上时可超过95%。在相同送风量下,提高气幕风速能够显著增强防护效果,当气幕风速达到1.0 m/s以上时, \delta 可达到90%以上,达到1.5 m/s及以上后防护效果增幅趋缓。环境风流干扰增强后,气幕风速成为影响抗干扰性能的关键因素,小宽度风口结合较高气幕风速具有更好的抗干扰能力:以16 mm风口为例,调节送风量后 \delta 可达到74%~97%。模拟巷道试验结果表明,6~16 L/s送风量下防尘头盔累计防护效果达到63%~88%,与数值模拟结果具有较好的一致性。研究表明,气幕式送风防尘头盔能够有效降低掘进作业人员呼吸区粉尘暴露,可为兼顾防护效果与佩戴舒适性的煤矿个体防尘装备研发提供新的技术途径。

     

    Abstract: To address the poor comfort and low wearing willingness associated with conventional respiratory protective equipment in high-dust coal mine environments, an air-curtain ventilated dust-proof helmet was proposed. The helmet utilizes a clean airflow to form a local air curtain around the breathing zone, thereby reducing dust exposure of operators. Taking the 3301 heading face of Weiqiang Coal Mine of Shaanxi Yanchang Petroleum Group as the research site, field measurements, computational fluid dynamics (CFD) simulations, and simulated roadway experiments were combined to investigate the airflow dust-blocking mechanism, protective performance, and anti-interference characteristics of the air-curtain ventilated dust-proof helmet under complex environmental airflow conditions. Field measurements and numerical simulations showed that the high-velocity jet from the forcing ventilation duct was deflected and disturbed by the heading face, roadway walls, and equipment, forming complex recirculation and swirling flow structures. Consequently, the dust concentration around the roadheader operator exceeded 400 mg/m3, while the average inhaled dust concentration was approximately 128 mg/m3. The air curtain generated by the helmet can cover the breathing zone with clean air, increase the local airflow momentum, and weaken the entrainment effect of environmental airflow, thereby suppressing the transport of dust-laden air into the breathing zone. CO2 tracer gas was used to characterize the fraction of clean air supplied by the helmet in the air inhaled by the operator, and the inhalation effectiveness \delta was adopted to evaluate the protective performance. The results showed that under relatively weak environmental airflow disturbances, the helmet air-supply slot width and airflow rate were the primary factors affecting protective performance. For air-supply slot widths of 16 mm or greater, \delta exceeded 90% at an airflow rate of 8 L/s or higher and exceeded 95% at 10 L/s or higher. At the same airflow rate, increasing the air-curtain velocity significantly enhanced the protective performance. When the air-curtain velocity reached 1.0 m/s or higher, \delta exceeded 90%, while the increase in protective performance gradually leveled off when the velocity reached 1.5 m/s or higher. As environmental airflow disturbances increased, the air-curtain velocity became the key factor governing anti-interference performance, and a narrower air-supply slot combined with a higher air-curtain velocity provided better resistance to airflow disturbances. For a 16 mm air-supply slot, \delta reached 74%–97% by adjusting the airflow rate. Simulated roadway experiments showed that the cumulative protection efficiency of the helmet reached 63%–88% at airflow rates of 6–16 L/s, showing good agreement with the variation trend obtained from the numerical simulations. The results demonstrate that the air-curtain ventilated dust-proof helmet can effectively reduce dust exposure in the breathing zone of heading operators and provide a new technical approach for developing coal mine personal dust-protection equipment that balances protective performance and wearing comfort.

     

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