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基于胶质芽孢杆菌诱导矿化协同秸秆纤维的生物抑尘剂制备及固尘性能研究

Preparation and dust suppression performance of biological dust suppressant based on bacillus mucilaginosus induced mineralization synergized with straw fiber

  • 摘要: 煤矿粉尘防治是保障安全生产与职业健康的关键环节,目前主要依赖化学抑尘剂来提升水介质降尘效率,但存在环境相容性差、潜在污染等问题。为此,提出了一种微生物诱导矿化与农业废弃物(秸秆)协同增效的新型生物抑尘剂BM-SFDS(Biological Mineralization & Straw Formulation Dust Suppressant),旨在实现高效、绿色的粉尘防控。通过响应面分析法优化胶质芽孢杆菌(Bacillus mucilaginosus)产酶发酵条件,确定其最佳条件为温度32.5 ℃、pH 8.15、接种比例10.8%、摇床转速221 r/min,该条件下碳酸酐酶活性达0.0284 U;进一步通过正交试验确定抑尘剂A料最优组分配比为秸秆15.0 g/L、淀粉8.0 g/L、玉米浆10.0 g/L、瓜尔胶0.8 g/L,B料为乳酸钙溶液,双组分现场混合即配即用。接触角测定结果表明,120 mg/L BM-SFDS溶液即可将煤尘表面接触角由清水的68.47°降至24.83°;与500 mg/L十二烷基苯磺酸钠(SDBS)相比(42.36°),接触角进一步减小17.53°。风洞试验表明,12 m/s强风条件下BM-SFDS固结层风蚀率仅0.73%,显著优于SDBS(4.10%)与洒水处理(71.39%)。就润湿与抗风蚀性能而言,BM-SFDS达到最佳综合效果的浓度仅约为SDBS的1/4。SEM与EDS分析揭示,BM-SFDS通过微生物矿化生成CaCO3晶体,与秸秆纤维−多糖网络协同构建有机−无机杂化致密固结层,实现高效固尘。该抑尘剂在煤炭采掘、运输及露天堆场等场景具有广阔应用前景。

     

    Abstract: Coal mine dust control is a critical link in ensuring production safety and occupational health. Currently, it mainly relies on chemical dust suppressants to improve the dust reduction efficiency of water-based methods, but problems such as poor environmental compatibility and potential pollution remain. To address these issues, this study proposes a novel bio-based dust suppressant, BM-SFDS (Biological Mineralization & Straw Formulation Dust Suppressant), which synergistically combines microbial-induced mineralization and agricultural waste (straw) to achieve efficient and green dust control. Response surface methodology was used to optimize the fermentation conditions for enzyme production by Bacillus mucilaginosus, and the optimal conditions were determined as temperature 32.5 ℃, pH 8.15, inoculation ratio 10.8%, and shaking speed 221 r/min. Under these conditions, the carbonic anhydrase activity reached 0.0284 U. Furthermore, orthogonal experiments determined the optimal component ratio of Component A of the dust suppressant: straw 15.0 g/L, starch 8.0 g/L, corn steep liquor 10.0 g/L, and guar gum 0.8 g/L. Component B is calcium lactate solution. The two components are mixed on-site for immediate use. Contact angle measurements showed that a 120 mg/L BM-SFDS solution reduced the contact angle of the coal dust surface from 68.47° (with deionized water) to 24.83°. Compared to 500 mg/L sodium dodecylbenzenesulfonate (SDBS) (42.36°), the contact angle was further reduced by 17.53°. Wind tunnel experiments showed that under a strong wind speed of 12 m/s, the wind erosion rate of the BM-SFDS consolidated layer was only 0.73%, significantly better than SDBS (4.10%) and water spraying (71.39%). In terms of wettability and wind erosion resistance, the concentration of BM-SFDS required to achieve the best comprehensive performance is only about one-quarter of that of SDBS. SEM and EDS analyses revealed that BM-SFDS generates CaCO3 crystals through microbial mineralization, which synergistically constructs a dense organic-inorganic hybrid consolidated layer with the straw fiber-polysaccharide network, thereby achieving efficient dust fixation. This dust suppressant has broad application prospects in scenarios such as coal mining, transportation, and open stockpiles.

     

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