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深部大采高沿空掘巷双层柔性厚锚协同控制机理及工程应用

Collaborative control mechanism of double-layer flexible thick anchor and its engineering application in deep large-height mining gob-side entry driving

  • 摘要: 为解决深部大采高沿空掘巷在高地应力、强采动、复杂顶板及淋水条件下围岩大变形与支护失稳问题,以大海则煤矿20103回风巷为工程背景,采用现场调研、支护构件力学测试、FLAC3D数值模拟与工业性试验相结合的方法,系统研究沿空掘巷煤柱宽度优化、非对称损伤演化、厚层跨界锚固机理及双层柔性厚锚协同控制技术。结果表明:20103回风巷平均埋深596.81 m,最大垂直地应力可达16 MPa,巷道断面为6 240 mm×4 550 mm,受相邻采空区侧向支承压力与本工作面超前支承压力叠加影响,顶板浅部0~4 m破坏集中,6~10 m仍存在深部损伤扩展带,围岩呈显著非对称变形特征。正交试验及应力−位移−塑性区综合评价表明,煤柱宽度是影响围岩稳定性的首要因素,合理煤柱宽度为6 m。与传统长锚索或单纯强力锚杆索支护不同,厚层跨界锚固以围岩损伤分区为依据,通过柔性高强构件跨越浅部破碎圈和塑性扩展区,并锚入深部相对稳定岩层,形成“一级厚承载圈层+二级强化圈层”的连续承载结构。优化支护方案为:顶板采用4.5 m柔性锚杆与8.3 m大直径锚索组合支护,帮部采用2.6 m螺纹钢锚杆与4.5、3.8 m柔性锚杆分级组合支护,一级支护间距取0.9 m。现场监测表明,优化方案实施后顶板平均下沉量为99.92 mm,煤柱帮平均位移为112.50 mm,实体煤帮平均位移为87.40 mm,围岩变形经历剧烈变形、趋稳和稳定3个阶段,后期未出现持续突增,说明双层柔性厚锚支护体系能够有效抑制深部大采高沿空掘巷围岩非对称大变形。研究成果可为类似深部大断面沿空掘巷围岩控制提供工程参考。

     

    Abstract: To address the surrounding rock large deformation and support instability of deep large-height mining gob-side entry driving under high in-situ stress, strong mining-induced disturbance, complex roof strata and water inflow, the 20103 return airway in Dahaize Coal Mine was taken as the engineering background. Field investigation, mechanical testing of support components, FLAC3D numerical simulation and industrial tests were adopted to investigate coal pillar width optimization, asymmetric damage evolution, the thick-layer transboundary anchoring mechanism and the double-layer flexible thick anchoring control technology. The results show that the average burial depth of the 20103 return airway is 596.81 m, the maximum vertical in-situ stress reaches 16 MPa, and the roadway section is 6 240 mm × 4 550 mm. Under the superimposed influence of lateral abutment pressure from the adjacent goaf and advanced abutment pressure from the working face, the shallow roof damage is mainly concentrated within 0-4 m, while a deep damage zone still exists within 6-10 m, resulting in obvious asymmetric deformation. Orthogonal tests and the comprehensive evaluation of stress, displacement and plastic zone indicate that coal pillar width is the primary factor controlling surrounding rock stability, and the reasonable coal pillar width is 6 m. Different from conventional long cable support or simply strengthened bolt-cable support, thick-layer transboundary anchoring is based on surrounding rock damage zoning. Flexible high-strength members are used to cross the shallow fractured zone and plastic expansion zone and anchor into relatively stable deep strata, thereby forming a continuous bearing structure composed of a primary thick bearing layer and a secondary reinforcement layer. The optimized support scheme consists of 4.5 m flexible bolts and 8.3 m large-diameter cables in the roof, and 2.6 m threaded steel bolts combined with 4.5 and 3.8 m flexible bolts in the ribs, with the primary support spacing of 0.9 m. Field monitoring shows that the average roof subsidence, coal-pillar rib displacement and solid-coal rib displacement are 99.92 mm, 112.50 and 87.40 mm, respectively, and the deformation process can be divided into severe deformation, stabilization and stable stages without continuous late-stage increase. The proposed support system can effectively control the asymmetric large deformation of deep large-section gob-side entry driving.

     

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