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基于顶板姿态在线监测的7 m大采高工作面初次来压顶板垮落机理及超前判识技术

Mechanism and advanced detection technology of roof collapse during initial pressure of 7 m large mining height working face based on online monitoring of roof posture

  • 摘要: 针对神东矿区7 m大采高综采工作面厚硬顶板条件下顶板垮落突发性强、矿压显现剧烈且初次来压难以提前判识的问题,以大柳塔煤矿52300 工作面为工程背景,采用颗粒流数值模拟、姿态在线监测及现场多源响应协同验证相结合的方法,系统研究了顶板垂向分层变形、协同垮落机理及其时空滞后特征。从理论角度阐明了大采高综采工作面顶板垮落垂向分层协同垮落机理,得到了顶板垮落的时空滞后特征。基于此,构建了顶板姿态在线监测系统,研制了顶板姿态监测传感器,提出了传感器监测数据解析算法。数值模拟验证了顶板垮落并非瞬时完成,而是经历了直接顶先行垮落、基本顶弯曲变形、裂隙贯通与整体破断的渐进演化过程,其中距煤层顶板15~25 m为裂隙发育、离层扩展及应力重分布最为显著的关键变形区段。通过在不同垂向层位布置姿态传感器,实时获取岩层俯仰角与横滚角变化,实现对顶板弯曲、回转、偏转及折断过程的动态感知。现场监测结果表明,初次来压前顶板不同层位存在显著差异化响应:下层岩层俯仰角和横滚角变化幅度大、速率快,是顶板失稳的敏感前兆层。上层厚硬岩层以缓慢弯曲与渐进回转为主,主导顶板整体破断及矿压集中释放。结合液压支架受载跃升及地表裂缝滞后发育特征,揭示了大采高条件下顶板下层先行破坏、上层关键层主导失稳、地表滞后响应的垂向分层协同垮落模式及其时空滞后机理。结果表明:姿态监测能够在支架载荷显著变化前捕捉顶板几何运动前兆,可为大采高综采工作面初次来压判识与矿压精准防控提供新的技术途径。

     

    Abstract: Under the conditions of high mining height (7 m) longwall mining in the Shendong mining area, thick and hard roof strata exhibit strong sudden caving behavior, intense ground pressure manifestation, and difficulty in early identification of initial weighting. Taking the 52300 working face of Daliutai Coal Mine as the engineering background, this study systematically investigates the vertical layered deformation, coordinated roof caving mechanism, and its spatiotemporal lag characteristics by integrating particle flow numerical simulation, attitude-based online monitoring, and multi-source field response verification. From a theoretical perspective, the vertical layered coordinated caving mechanism of the roof under high mining height conditions is clarified, and the spatiotemporal lag characteristics of roof caving are characterized. On this basis, an attitude-based online monitoring system for roof caving is developed, including the design of an attitude sensor and the establishment of a data interpretation algorithm. Numerical simulation results demonstrate that roof caving is not an instantaneous process but undergoes a progressive evolution from immediate roof collapse, main roof bending deformation, crack propagation, to overall structural failure. A key deformation zone is identified at approximately 15–25 m above the coal seam roof, where crack development, interlayer separation, and stress redistribution are most pronounced. By deploying attitude sensors at different vertical levels, real-time measurements of pitch and roll angles are obtained, enabling dynamic characterization of roof bending, rotation, deflection, and fracture processes. Field monitoring results indicate significant stratified responses prior to initial weighting. The lower roof strata exhibit larger amplitude and faster variations in pitch and roll angles, acting as sensitive precursor layers for instability, while the upper thick and hard strata are dominated by slow bending and progressive rotation, controlling the overall failure and concentrated release of ground pressure. Combined with the sudden increase of hydraulic support load and the delayed development of surface cracks, a vertically coordinated caving mode characterized by lower strata initiating failure, upper key strata dominating instability, and delayed surface response is revealed, along with its underlying spatiotemporal lag mechanism. The results show that attitude-based monitoring can capture geometric deformation precursors of the roof prior to significant changes in support load, providing a new technical approach for early identification of initial weighting and precise ground pressure control in high mining height longwall faces.

     

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