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基于RSM的相似模拟材料多因素耦合效应

Multifactor coupling effect of similar simulation material based on Response Surface Method

  • 摘要: 顶板水害严重威胁矿井生产安全,其发生与覆岩变形破坏密切相关。物理相似模拟试验是研究该问题的重要手段,而符合相似定律的材料配比是保证试验结果科学性的关键,其中,单轴抗压强度是相似材料配比设计中最基础且关键的力学指标之一。传统研究多依赖正交试验,难以揭示自变量间非线性交互作用,也缺乏材料性能连续预测能力。以河砂、重晶石粉为骨料,石膏与水泥为复合胶结材料,水为溶剂,制备ø50 mm×100 mm标准试件,采用响应曲面法(Response Surface Methodology,RSM),以骨胶比(4∶1~6∶1)、泥胶比(3∶10~7∶10)、重晶石粉掺量(10%~30%)为自变量,基于17组单轴抗压强度和Box−Behnken设计构建二次回归模型并通过5组单轴压缩试验验证其准确性。结果表明:所建模型决定系数R2=0.9908,调整后R2与预测R2差值<0.2,信噪比值32.74;重晶石粉掺量对单轴抗压强度影响呈“U形”,且与骨胶比、泥胶比具有强交互作用;验证结果相对误差≤7%。研究结果为覆岩破坏相似模拟材料配比设计提供依据,显著提升了物理模拟试验可靠性,对研究覆岩破坏规律具有一定的理论指导意义。

     

    Abstract: Roof water hazard poses a serious threat to mine production safety, and its occurrence is closely related to the deformation and failure of overlying strata. Physical similar simulation experiments serve as a crucial method for studying this issue, where material ratios adhering to similarity laws are key to ensuring the scientific validity of experimental results. Uniaxial compressive strength is one of the most basic and key mechanical indexes in the design of similar materials. Traditional research predominantly relies on orthogonal experiments, which struggle to reveal nonlinear interactions among independent variables and lack the capability for continuous prediction of material properties. Standard specimens of ø50 mm × 100 mm were prepared using river sand and barite powder as aggregates, gypsum and cement as composite cementing materials, and water as the solvent. Employing the Response Surface Methodology (RSM), with aggregate-binder ratio (4∶1−6∶1), cement-binder ratio (3∶10−7∶10), and barite powder content (10%−30%) as independent variables, a quadratic regression model was constructed based on 17 sets of uniaxial compressive strength tests and Box–Behnken design, and its accuracy was validated through five uniaxial compression tests. The results indicate that the established model has a coefficient of determination R2 = 0.9908, with a difference of less than 0.2 between the adjusted R2 and predicted R2, and a signal-to-noise ratio of 32.74. The influence of barite powder content on uniaxial compressive strength exhibits a “U-shaped” trend, showing strong interactions with the aggregate-binder ratio and cement-binder ratio. The validation results showed a relative error of ≤7%. The findings provide a basis for the mix design of similar simulation materials for overlying strata failure, significantly enhancing the reliability of physical simulation experiments and offering theoretical guidance for studying the failure mechanisms of overlying strata.

     

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