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基于双CAN总线+5G的全数字支架控制系统设计

Design of full-digital support control system based on dual CAN bus and 5G technologies

  • 摘要: 针对液压支架控制系统存在通信协议不统一、信息孤岛与设备互通壁垒等问题,提出一种基于5G与双CAN总线的全数字控制系统。首先,引入5G通信和矿鸿MDTP协议,统一多厂商设备协议,支持CAN、5G、工业以太网等异构网络统一接入,满足多设备高并发通信需求,提升网络可靠性,解决井下覆盖盲区与高延迟问题,保障控制指令实时性。其次,构建多通道架构,实现液压支架控制器间高速互联,形成冗余通信,避免单点故障。最后,建立全数字化传感器网络,统一数据接口、类型与传输标准,实现传感器自适应识别,以及与智慧矿山装备和管理系统的无缝互通。该系统通过双CAN总线实现控制器互联,通过5G网络实现控制器与传感器、井下集控中心、地面控制中心间的数字信号传输。在山西亚美大宁煤矿的工业试验表明:通信实时性方面,计算机经无线基站与控制器通信时延为104.08 ms,有线至无线通信时延为89.16 ms,丢包率降至0.1%;通信稳定性方面,MDTP协议支持单网200台以上设备并发通信,能力提升300%,在强电磁干扰、高压高湿强腐蚀环境下仍可实现支架精准同步控制;可靠性方面,系统平均无故障时间超5000 h,远超行业标准,以太网故障时可无缝切换至5G通信,保障液压支架无卡顿运行。该系统成功实现液压支架自动跟机、工作面数字孪生、故障预测性维护等“5G+矿鸿”典型应用,为智能矿山建设提供了可复用的通信解决方案。

     

    Abstract: A fully digital hydraulic support control system architecture integrating 5G and dual CAN bus is proposed to address persistent challenges including fragmented communication protocols, information isolation, and interoperability barriers among devices. The system incorporates 5G communication and the Mining-Harmony MDTP protocol to achieve unified interoperability across equipment from multiple manufacturers. Heterogeneous networks — including CAN, 5G, and industrial Ethernet — are integrated under a common access framework, thereby supporting high-concurrency communication demands and enhancing network robustness. Coverage blind spots and high latency in underground environments are effectively mitigated, ensuring real-time transmission of control commands. A multi-channel communication architecture is established to enable high-speed inter-controller connectivity with inherent redundancy, eliminating single points of failure. Furthermore, a fully digital sensor network is implemented with standardized data interfaces, types, and transmission protocols. This supports automatic sensor adaptation and identification, as well as seamless integration with intelligent mining equipment and management systems. Controller-to-controller communication is realized via dual CAN buses, while 5G networks facilitate digital signal transmission between controllers, sensors, underground centralized control centers, and surface control centers. Industrial validation at the Daning Coal Mine in Shanxi Province demonstrates the following: in terms of real-time performance, end-to-end latency between a computer and a controller via wireless base stations remains stable at 104.08 ms for wireless links and 89.16 ms for wired-wireless hybrid paths, with a packet loss rate reduced to 0.1%. The MDTP protocol supports concurrent communication for over 200 devices within a single network, representing a 300% improvement over conventional solutions. Accurate synchronous control of support movements is maintained under challenging conditions, including strong electromagnetic interference, high pressure, humidity, and corrosion. System reliability is reflected in a mean time between failures (MTBF) exceeding 5000 hours, significantly surpassing industry standards. In the event of Ethernet link failure, seamless failover to 5G communication is achieved without operational interruption. The system enables several representative 5G+Mining-Harmony application scenarios, such as automated hydraulic support tracking, working face digital twin, and predictive maintenance, providing a reusable communication framework for intelligent mine construction.

     

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