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我国煤矿区定向钻进轨迹控制关键技术及发展趋势

Key technologies and development trends of borehole trajectory control in China’s coal mining areas

  • 摘要: 我国煤炭资源储量丰富,但地质条件复杂,煤层赋存条件差异显著。随着煤炭资源开采难度与安全风险增加,煤矿区定向钻进技术在矿井灾害防治及隐蔽致灾因素探查中的重要性愈发显著,钻进轨迹精准控制成为定向钻进技术保障煤炭安全高效开采过程中的开采效率、降低成本及保障安全的核心技术环节。21世纪以来,定向钻进技术通过融合物联网、大数据、人工智能等科技,实现了从人工经验主导到科学化、精确化,再到自动化、智能化发展的技术演进。详细阐述了钻进轨迹控制的关键技术的发展现状及不足,包括基于单弯螺杆马达的定向钻进技术、旋转导向钻进技术、随钻测量技术。基于单弯螺杆马达的定向钻进技术应用广泛,滑动造斜过程中未充分利用钻机能力,而复合钻进过程中无法调整钻进轨迹。旋转导向技术作为前沿技术,通过井下智能系统实时调整钻头姿态,实现了“随钻调整”,显著提高了钻进速度和控制精度,但是煤层应用造斜率不足。随钻测量技术的发展为轨迹监测与预测提供了有力支持,但该技术存在信号衰减、信号延迟及地层干扰等问题。通过国内外在定向钻进技术及其装备研发方面的最新成果综述分析,探讨了技术发展趋势,包括钻进轨迹控制的自动化与智能化融合、旋转导向技术优化创新、多参数随钻测量与传输技术革新以及装备与工艺协同创新,将为未来钻进轨迹控制技术的发展指明方向,推动该领域技术水平的不断提升。

     

    Abstract: China boasts abundant coal reserves, yet complex geological conditions and significant variations in coal seam occurrence pose challenges. As mining difficulty and safety risks increase, directional drilling technology has become increasingly critical in mine disaster prevention and hidden disaster factor detection. Precise control of drilling trajectories serves as a core technical component in ensuring safe and efficient coal extraction, optimizing operational efficiency, reducing costs, and enhancing safety. Since the 21st century, directional drilling technology has evolved through integration with the Internet of Things, big data, and artificial intelligence, progressing from experience-based manual operation to scientific precision, and further to automation and intelligence. The development status and limitations of key trajectory control technologies are elaborated, including single-bend positive displacement motor-based directional drilling, rotary steerable drilling, and measurement-while-drilling (MWD) technology. Single-bend positive displacement motor-based directional drilling is widely applied; However, during sliding steerable operations, the full potential of drilling rigs remains underutilized, while composite drilling processes lack trajectory adjustment capabilities. Rotary steerable technology, as a cutting-edge solution, enables real-time bit orientation adjustment via downhole intelligent systems, achieving “steerable-while-drilling” functionality. This significantly enhances drilling speed and control precision but exhibits insufficient build-up rates in coal seam applications. MWD technology provides robust support for trajectory monitoring and prediction, yet challenges such as signal attenuation, latency, and stratum interference persist. Through a comprehensive review of the latest domestic and international advancements in directional drilling technology and equipment development, future trends are explored. These include the integration of automation and intelligence in trajectory control, optimization and innovation of rotary steerable systems, multi-parameter MWD and transmission technology advancements, and collaborative innovation in equipment and processes. Such developments will guide the future evolution of drilling trajectory control technologies and continuously elevate the technical standards in this field.

     

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