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西部深厚含水弱胶结基岩钻井法凿井关键技术研究与应用进展

Research and application progress of key technologies of drilling method for deep and thick water-bearing weakly cemented bedrock in western China

  • 摘要: 钻井法在西部深厚含水弱胶结基岩立井井筒施工中得到成功应用,体现了少人、安全、绿色、智能化建井技术发展方向。为解决该工法施工立井井筒出现的工程问题,笔者不断迭代发展钻井法凿井技术,从钻机、刀具刀盘、破岩钻进、井壁结构,以及施工工艺等诸多方面,分析存在的关键技术问题,介绍近期国内相应研究与应用进展,提出今后应重点研究方向。关键技术问题:我国现有竖井钻机难以满足西部地层特点及深大井筒施工要求,亟待研发新一代扭矩大、动力足、自动化水平高的大型竖井钻机;穿越西部侏罗系泥质砂岩时,排碴效果差、刀具磨损严重、钻进效率低下、易造浆等;适用于西部地层特性的井壁结构及设计计算方法;深大井筒井壁漂浮下沉过程的稳定性计算等。关键技术研究进展:研制了适应西部深厚含水基岩立井井筒施工的ZMD120/1200新型钻机;以破岩比能和岩石可钻性为特征参数分级指标,提出了侏罗系岩层可钻性分级标准;厘清了排碴流场分布规律及主要影响因素,提出了优化钻头吸碴口结构形式评判指标和方法,揭示了铣齿滚刀分区破岩力学机制。研发了低固相新型泥浆与调控技术,提出了适应西部地区条件的新型高强钻井井壁结构,完善了相应的设计计算方法,制备了大比重壁后充填材料,发展了深大井筒漂浮下沉与壁后充填技术。今后重点研究方向:钻机优化升级与智能化监控、刀盘刀具−排碴参数高效钻进全局优化、西部石炭二叠系地层钻井法凿井技术、西部地区钻井法凿井技术体系和相关标准规范等。

     

    Abstract: The drilling method has been successfully applied in the shaft construction of deep water-bearing weak cemented bedrock in the west, which shows the development direction of less people, safety, green and intelligent well construction technology. In order to solve the engineering problems of shaft construction by this method, the drilling method sinking technology is continuously iteratively developed. The key technical problems are analyzed from many aspects, such as drilling rig, cutter cutterhead, rock breaking drilling, shaft wall structure and construction technology. The recent domestic research and application progress are introduced, and the key research direction in the future is put forward. Key technical problems: China’s existing shaft drilling rigs are difficult to meet the characteristics of the strata in western China and the construction requirements of deep and large shafts. It is urgent to develop a new generation of large shaft drilling rigs with large drilling torque, sufficient power and high automation level. When crossing the Jurassic argillaceous sandstone in the west, the effect of slag discharge is poor, the tool wear is serious, the drilling efficiency is low, and it is easy to make slurry. Borehole wall structure and design calculation method suitable for western formation characteristics; stability calculation of floating and sinking process of deep and large shaft wall. Research progress of key technologies: ZMD120/1200 new drilling rig suitable for shaft construction in deep water-bearing bedrock in western China was developed. Taking rock breaking specific energy and rock drillability as characteristic parameter classification indexes, the classification standard of Jurassic rock drillability is proposed. The distribution law and main influencing factors of slag discharge flow field are clarified, and the evaluation index and method of optimizing the structure form of bit slag suction port are put forward, and the mechanical mechanism of rock breaking by milling cutter is revealed. Developed a new type of low solid mud and control technology; a new type of high-strength drilling wellbore structure adapted to the conditions of the western region is proposed, and the corresponding design and calculation methods are improved. The large specific gravity backfill material was prepared, and the floating sinking and backfill technology of deep and large wellbore was developed. The key research directions in the future are as follows: optimization and upgrading of drilling rigs and intelligent monitoring, global optimization of high-efficiency drilling of cutterhead and cutter-ballast discharge parameters, drilling method and shaft sinking technology in western Permo-Carboniferous strata, drilling method and shaft sinking technology system and related standards and specifications in western China.

     

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