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回采工作面顶板灾害全生命周期防控策略及实践

Strategy and practice of full life cycle prevention and control of roof disaster in mining face

  • 摘要: 顶板灾害防控是制约煤矿安全高效开采的核心技术挑战。近年来,顶板事故的发生频率与危害程度呈明显上升趋势,凸显当前防控思路在应对复杂多变地质条件时仍显不足。现有回采工作面顶板灾害防控多属灾后应急处置,缺乏贯穿开采全生命周期的系统性动态监测机制与主动调控能力,防控方案制定常依赖静态力学模型或相对固化的实践经验,难以有效遏制复杂地质条件与采动扰动叠加诱发的顶板灾害风险。提出“回采工作面顶板灾害全生命周期防控”核心原则,系统构建了采前灾害预防控、采中监测预警与动态调控、采后总结应用三阶段综合防控体系。采前阶段通过融合地质勘探数据、钻孔窥视等多源地质信息与历史矿压分析,预判潜在灾害风险区域及类型,据此优化回采工艺、开采尺度、架型选配及支护强度设计,并遵循“一钻场一方案”原则,运用水力压裂等技术主动弱化厚硬顶板,实现灾害源头防控。采中阶段构建位移−应力-能量多场协同的近远场监测系统,实时感知顶板状态并识别灾害前兆信息,通过多场数据联动解析致灾机理、锁定主导层位,支撑防控策略动态优化。采后阶段系统总结已采工作面全生命周期矿压规律、防控措施效果及工程经验,指导相邻或类似地质条件工作面的灾害预控,尤其在初采期强制放顶、正常开采期周期来压步距预测与强矿压防控、末采期顶板维护与回撤通道稳定性控制等关键环节实现超前干预。曹家滩煤矿10 m超大采高综采工作面实践表明:全生命周期主动防控体系有效保障了超大采高工作面围岩稳定,周期来压期间支架最大下缩量较同翼综放工作面降幅达23.4%,煤壁片帮得到了有效控制,显著降低了顶板灾害风险。研究成果为复杂地质条件、超大超长工作面高强度开采的顶板灾害主动辨识、精准预警与高效防控提供了系统性理论框架与技术路径,对推动煤矿顶板灾害精准防控具有重要实践意义。

     

    Abstract: Roof disaster prevention and control is a core technical challenge that restricts safe and efficient mining of coal mines. In recent years, the frequency and degree of harm of roof accidents have shown a significant upward trend, highlighting that current prevention and control ideas are still insufficient when dealing with complex and changeable geological conditions. Most of the existing roof disaster prevention and control in mining faces are post-disaster emergency response. They lack systematic dynamic monitoring mechanisms and active control capabilities throughout the entire mining cycle. The formulation of prevention and control plans often relies on static mechanical models or relatively solid practical experience, which makes it difficult to effectively curb the risk of roof disasters caused by the superposition of complex geological conditions and mining disturbances. To this end, this paper proposes the core principle of “full life cycle prevention and control of roof disasters in working faces”, and systematically builds a three-stage comprehensive prevention and control system for pre-mining disaster prevention and control, monitoring, early warning and dynamic regulation during mining, and post-mining summary and application. In the pre-mining stage, by integrating multi-source geological information such as geological exploration data and borehole peeping with historical mine pressure analysis, potential disaster risk areas and types are predicted, and based on this, coal mining technique, mining scales, frame type selection and support strength design are optimized, and follow the principle of “one drilling site, one plan”, hydraulic fracturing and other technologies are used to actively weaken thick and hard roofs to achieve disaster source prevention and control. In the mid-mining stage, a near and far field monitoring system coordinated by multiple displacement-stress-energy fields will be built to sense roof conditions in real time and intelligently identify disaster precursors. Through multi-field data linkage analysis of disaster-causing mechanism, locking dominant horizon, supporting dynamic optimization of prevention and control strategy. In the post-mining stage, systematically summarize the full-cycle mine pressure laws, the effects of prevention and control measures and engineering experience in the mining working faces, and guide disaster prevention and control in adjacent or working faces with similar geological conditions. In particular, advance intervention is achieved in key links such as forced roof caving during the initial mining period, periodic pressure step prediction and strong mine pressure prevention and control during the normal mining period, roof maintenance and retracement channel stability control during the final mining period. The practice of the 10-meter ultra-high mining height fully mechanized working face in Caojiatan Coal Mine shows that the full life cycle active prevention and control system effectively guarantees the stability of the surrounding rock of the ultra-high mining height working face, and the maximum shrinkage of the support during the cyclic compaction period is 23.4% lower than that of the fully mechanized mining face of the same wing, the coal wall spallation is effectively controlled within a controllable range, significantly reducing the risk of roof disasters. The research results provide a systematic theoretical framework and technical path for active identification, accurate warning and efficient prevention and control of roof disasters in complex geological conditions and high-intensity mining in ultra-large and ultra-long working faces, and have important practical significance for promoting accurate prevention and control of coal mine roof disasters.

     

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