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基于非支配排序遗传算法的钻锚工艺优化

Research and optimization of drilling anchor process based on non-dominant ranking genetic algorithm

  • 摘要: 为应对煤矿巷道掘进中“采快掘慢”和“掘快支慢”的行业顽疾,通过智能化技术实现掘锚并行作业,提升掘进效率与安全。基于国家煤炭工业智能化政策背景,结合国内外先进掘锚技术与装备进展,提出了一套多钻机协同支护方案。在永久支护工艺方面,通过建立力学平衡模型计算锚杆锚索数量和布局参数,确保支护强度满足安全要求。通过围岩应力分析确定锚杆支护抗力,推导出锚杆最优支护密度与排列方式。在钻机布局分析方面,将钻锚系统抽象为多排多钻形式协同作业的空间立体布置模型,通过空间约束优化钻机数量和位置,在有限巷道空间内使钻锚平台空间的利用效率最大化。针对掘锚并行作业效率优化问题,建立掘锚工艺用时模型,通过优化锚网安装、锚杆锚索作业序列,实现了系统钻锚时间最小化。针对由于多钻机协同效率低导致整体钻锚用时过长问题,创新性地建立了巷道三维空间移动坐标系,将锚杆锚索抽象为空间坐标点,钻机位置固定于x轴,利用欧氏距离计算移动路径,为任务分配提供精确空间基础。在此基础上,构建了动态资源调度模型,将任务分配描述为矩阵优化问题,目标函数聚焦于钻机协同工作时单个钻机最大工作时间,并纳入钻机约束、工作容量约束与范围约束。优化算法采用改进的非支配排序遗传算法,通过整数编码、顺序交叉、混合变异与锦标赛选择策略,解决了多目标冲突问题。结论表明,通过力学模型、协同控制与算法优化,实现了掘锚高度匹配并行作业,提升了掘进效率,保障了巷道支护安全,为煤矿智能化发展提供了关键技术支撑。

     

    Abstract: In order to cope with the industry’s stubborn problems of “mining fast and digging slow” and “digging fast and supporting slow” in coal mine roadway excavation, parallel operation of digging and anchoring is realized through intelligent technology to improve the efficiency and safety of excavation. Based on the background of the national coal industry intelligentization policy, combined with the progress of domestic and foreign advanced anchor digging technology and equipment, a set of multi-rig cooperative support program is proposed. In terms of the permanent support process, the number of anchor rods and anchor cables and layout parameters are calculated by establishing a mechanical balance model to ensure that the support strength meets the safety requirements. Through the surrounding rock stress analysis to determine the anchor support resistance, the optimal support density and arrangement of anchor rods are deduced. In terms of drilling rig layout analysis, the drilling and anchoring system is abstracted as a spatial three-dimensional arrangement model with multiple rows and multiple drilling forms working together, and the number and position of drilling rigs are optimized through spatial constraints, so as to maximize the utilization efficiency of the drilling and anchoring platform space within the limited roadway space. For the problem of optimizing the efficiency of parallel operation of drilling and anchoring, a time model of drilling and anchoring process is established, and the system drilling and anchoring time is minimized by optimizing the sequences of anchor mesh installation and anchor rod and anchor cable operation. To solve the problem of long drilling and anchoring time due to the low efficiency of multi-rig coordination, a three-dimensional spatial moving coordinate system is innovatively established for the roadway, where the anchor rods and anchors are abstracted as spatial coordinate points, the position of the drilling rigs is fixed on the x-axis, and the Euclidean distances are utilized to calculate the moving paths, which provide an accurate spatial basis for the task allocation. On this basis, a dynamic resource scheduling model is constructed, which describes the task allocation as a matrix optimization problem, and the objective function focuses on the maximum working time of a single rig when the rigs work together, and incorporates rig constraints, work capacity constraints and range constraints. The optimization algorithm adopts an improved non-dominated sorting genetic algorithm to solve the multi-objective conflict problem through integer coding, sequential crossover, hybrid mutation and tournament selection strategies. The conclusion shows that through mechanical model, collaborative control and algorithm optimization, the parallel operation of anchor height matching is realized, the tunneling efficiency is improved, the safety of roadway support is guaranteed, and the key technical support for the intelligent development of coal mines is provided.

     

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