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钻孔密封段煤−封孔材料耦合变形特征及其密封性能

Coupling deformation characteristics and sealing performance of coal-sealing material in borehole sealing section

  • 摘要: 封孔材料力学特性及注浆参数对瓦斯抽采钻孔密封段煤−封孔材料耦合变形的影响尚不清楚,是制约深部煤层钻孔密封性能提升的主要因素。基于钻孔密封段煤−封孔材料结构特征,通过引入煤−封孔材料耦合强度因子χ,运用莫尔−库仑准则建立钻孔密封段煤−封孔材料耦合力学模型,推导得出封孔材料和煤体的应力、位移、塑性区半径及破碎区半径的解析解,并得到钻孔密封段漏气圈面积的计算方法;研究了封孔材料黏聚力、支护力及钻孔半径等因素对密封段煤−封孔材料塑性区半径和破碎区半径的影响规律,探讨了支护力、封孔材料黏聚力与煤−封孔材料耦合强度因子χ对漏气圈面积和钻孔密封性能的影响,阐明了煤−封孔材料耦合强度因子χ影响钻孔密封性能的机理;再采用数值模拟方法对密封段煤−封孔材料总塑性区面积进行了验证,最后通过瓦斯抽采钻孔密封工程实践对比分析了总漏气圈面积的现场测试与理论计算结果,并根据瓦斯抽采纯量和瓦斯抽采浓度的变化规律提出了钻孔密封参数优化方案。结果表明:封孔材料黏聚力、支护力、钻孔半径对封孔材料破碎区半径的影响程度较小,而对煤体破碎区半径的影响程度较大。密封段煤体的漏气圈面积显著大于封孔材料的漏气圈面积,并且封孔材料黏聚力、支护力、钻孔半径及煤−封孔材料耦合强度因子χ等因素对煤体漏气圈面积的影响程度更大,煤体漏气圈面积是影响钻孔密封性能的主要因素。随着封孔材料黏聚力、支护力的增加和煤−封孔材料耦合强度因子χ的增大,煤体漏气圈面积减小,钻孔密封性能提升。煤−封孔材料耦合强度因子χ与封孔材料的弹性模量和泊松比有关,当\dfracE_\mathrmn\mu _\mathrmn > \dfracE_\mathrmm\mu _\mathrmm时,封孔材料对煤体的约束应力因子λ>0,煤体在接触带发生压缩变形,此时χ>1,引起接触带内煤体能承受的极限压缩应力增加,导致煤体破碎区半径和漏气圈面积减小,钻孔密封性能提升。封孔材料弹性模量越大、泊松比越小,钻孔密封性能越高。总塑性区面积的模拟结果和漏气圈面积的现场测试结果与理论计算结果基本一致,理论模型具有较高的可靠性。基于瓦斯抽采纯量和瓦斯抽采浓度分析提出当钻孔半径为47 mm时,应选择耦合强度因子为1.25、黏聚力为1.5 MPa的封孔材料,注浆封孔压力应不低于1 MPa;当钻孔半径为56.5 mm和66.5 mm时,应选择耦合强度因子为1.46、黏聚力为2.5 MPa的封孔材料,注浆封孔压力应不低于1.5 MPa,为保证钻孔密封性能提供有力保障。

     

    Abstract: The influence of mechanical properties of the sealing material and grouting parameters on the coupling deformation of coal-sealing material in the sealing section of gas extraction borehole is still unclear, which is the main factor restricting the improvement of sealing performance of deep coal seam borehole. Based on the structural characteristics of coal-sealing material in borehole sealing section, by introducing the coupling strength factor χ of coal-sealing material, the coupling mechanical model of coal-sealing material in borehole sealing section was established by using Mohr-Coulomb criterion. The analytical solutions of the stress, displacement, plastic zone radius and fracture zone radius of the sealing material and coal were derived, and the calculation method of the leakage area in borehole sealing section was obtained. Then, the influence of the factors such as the cohesion of the sealing material, the supporting force and borehole radius on the radius of plastic zone and fracture zone of coal-sealing material in the sealing section was studied. The effects of supporting force, cohesion of sealing material and coupling strength factor χ of coal-sealing material on the leakage area and sealing performance of borehole were discussed. The mechanism of coupling strength factor χ of coal-sealing material affecting borehole sealing performance was clarified. Then, the numerical simulation method was used to verify the total plastic zone area of the coal-sealing material in the sealing section. Finally, the field test and theoretical calculation results of the total leakage area were compared and analyzed through the gas extraction borehole sealing engineering practice. According to the variation law of gas extraction pure volume and gas extraction concentration, the optimization scheme of borehole sealing parameters was proposed. The results showed that the cohesion of the sealing material, the supporting force and the borehole radius had little influence on the radius of the fracture zone of the sealing material, but had a great influence on the radius of the fracture zone of the coal. The leakage area of the coal in the sealing section was significantly larger than that of the sealing material, and the factors such as the cohesion of the sealing material, the supporting force, the borehole radius and the coupling strength factor χ of the coal-sealing material had a greater influence on the leakage area of the coal. The area of coal leakage area was the main factor affecting the sealing performance of borehole. With the increase of the cohesion of the sealing material, the supporting force and the coupling strength factor χ of coal-sealing material, the leakage area of the coal decreased and the sealing performance of the borehole was improved. The coupling strength factor χ of coal-sealing material was related to the elastic modulus and Poisson’s ratio of the sealing material, When \dfracE_\mathrmn\mu _\mathrmn > \dfracE_\mathrmm\mu _\mathrmm, the constraint stress factor λ of the sealing material to the coal was greater than 0, and the coal was compressed and deformed in the contact zone. At this time, χ>1, resulting in an increase in the ultimate compressive stress borne by the coal in the contact zone, which led to the decrease in the radius of the coal fracture zone and the leakage area, and the improvement of the sealing performance of the borehole. The larger the elastic modulus of the sealing material and the smaller the Poisson’s ratio of the sealing material, the higher the sealing performance of the borehole. The simulation results of the total plastic zone area and the field test results of the leakage area were basically consistent with the theoretical calculation results, and the theoretical model had high reliability. Based on the analysis of gas extraction pure volume and gas extraction concentration, it is proposed that when the borehole radius is 47 mm, the sealing material with coupling strength factor of 1.25 and cohesion of 1.5 MPa should be selected, and the grouting sealing pressure should not be less than 1 MPa. When the borehole radius is 56.5 mm and 66.5 mm, the sealing material with coupling strength factor of 1.46 and cohesion of 2.5 MPa should be selected, and the grouting sealing pressure should not be less than 1.5 MPa, which provides a strong guarantee for ensuring the sealing performance of the borehole.

     

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