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巷道自适应冲尘作业机器人关键技术

Key technologies of coal mine roadway adaptive dust cleaning robot

  • 摘要: 针对当前煤矿井下粉尘清扫自动化程度低、用水量大、效果差的问题,亟需研发具有积尘自动监测、自主/半自主移动、自适应冲尘作业功能的巷道冲尘作业机器人。提出了基于视觉的巷道空间域积尘与洁净参数连续监测技术,基于海思HI3519A平台开发了嵌入式边缘AI积尘图像传感器,获取巷道粉尘的空间分布特征及规律,采用YOLOv8分类模型训练生成积尘热力图,解决了巷道积尘类型识别、积尘厚度测量难题;采用融合近距可见光广角摄像仪、远距长焦红外摄像仪、激光雷达、毫米波雷达、组合惯导等传感器多源融合的SLAM技术,并通过UWB、IMU、轮速计等辅助定位,实现机器人在巷道断面和走向三维方向的定位导航。基于作业工艺和安全规则生成巷道全断面可行驶区域,给出自主冲尘作业过程中的空间约束条件;构建了机械臂运动学正逆解模型,开发了机器人自主移动运载平台和作业机械臂协同联动控制的“车−臂”协同一体化系统,提出了4自由度机械臂柔性多模式自适应控制策略。解决了系统协同作业规划、末端位姿高精度控制、自适应抗扰控制等难题;研究了多种冲尘方式联合作用机理,提出了高效节水自适应冲尘策略,研发了高低压喷雾和滚刷转速自适应调节的全场景自动冲尘系统;研制了巷道自适应冲尘作业机器人样机。经过地面测试表明:冲尘机器人具备巷道顶底板、巷壁、管道等位置的冲洗、擦拭功能;能够实现自主避障、车臂协同控制,行驶速度≥2 m/s,爬坡能力≥14°;柔性避障防爆机械臂作业臂旋转范围360°,上下调节高度0~5 m;适应巷道断面16~25 m2;连续作业里程≥1 000 m。对于煤矿减少井下辅助作业人数、降低从业人员职业健康危害具有在重要作用。

     

    Abstract: In response to the problems of low automation levels, high water consumption, and poor effectiveness of dust cleaning in coal mines, a roadway dust cleaning robot is developed. This robot is equipped with functions including automatic monitoring of dust accumulation, autonomous/semi-autonomous movement, and adaptive dust cleaning operation. A vision-based continuous monitoring technology for dust accumulation and cleaning parameters in the spatial domain of tunnels is proposed. An embedded edge AI dust accumulation image sensor is developed based on the HiSilicon HI3519A platform to acquire the spatial distribution characteristics and patterns of roadway dust. The YOLOv8 classification model is employed to train the production dust accumulation heat map, addressing the issues of roadway dust type recognition and dust thickness measurement; SLAM technology integrating multiple sensors such as close-range visible light wide-angle cameras, long-range telephoto infrared cameras, laser lidar, millimeter-wave radar, and combined inertial navigation is adopted, With auxiliary positioning methods including UWB, IMU, and wheel speed sensors, three-dimensional positioning and navigation in roadway sections and directions are achieved. Based on operational processes and safety regulations, the drivable area of the entire roadway section is generated, providing spatial constraints during the autonomous dust cleaning process; A kinematic forward and inverse solution model for the robotic arm is constructed, and a “vehicle arm” collaborative integrated system is developed for the autonomous mobile transport platform of the robot and the collaborative linkage control of the operating robotic arm. A flexible multi-mode adaptive control strategy for the 4-degree-of-freedom robotic arm is proposed. Solving problems such as system collaborative operation planning, high-precision control of end effector pose, and adaptive disturbance rejection control; The combined action mechanism of multiple dust cleaning methods is studied, and an efficient water-saving adaptive dust cleaning strategy is proposed. A full-scene automatic dust cleaning system with adaptive adjustment of high and low pressure spray and rolling brush speed is developed; A prototype of the adaptive roadway dust cleaning robot is manufactured. Ground tests demonstrate that the dust cleaning robot is capable of flushing and wiping the roof, floor, walls, pipelines, and other positions of the roadway; It achieves autonomous obstacle avoidance and “vehicle–arm” cooperative control, with a driving speed of ≥ 2 m/s and a climbing ability of 14°; The flexible obstacle avoidance and explosion-proof robotic arm has a rotation range of 360° and adjustable height of 0−5 m; suitable for roadway section of 16−25 m2 and has a continuous operating range of ≥ 1 000 m. The robot plays an important role in reducing the number of underground auxiliary workers and mitigating occupational health hazards for coal mine employees.

     

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