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超高压水射流“割压联合”卸压增透关键技术及应用

Key technology and application of ultra-high pressure water jet “cutting-pressure joint” pressure relief and permeability enhancement

  • 摘要: 针对深部低透气性煤层瓦斯抽采效率低、突出灾害防治难度大的问题,水力压裂、水力割缝、水力冲孔等水力化措施已成为煤矿提高煤层透气性、降低突出危险性的重要措施,但单一的水力化技术存在一定的局限性。为进一步提升深部低透煤层的卸压增透效果,提出了超高压水射流“割压联合”卸压增透技术,通过协同融合水力割缝精准卸压与水力压裂大范围增透的优势,基于理论分析、数值模拟与现场试验等手段,揭示了“割压联合”协同作用机制:水力割缝形成的缝槽诱导煤体应力重新分布,产生塑性弱化区;压裂液优先沿塑性弱面定向扩展,构建贯通形成立体裂隙网络,从而有效避免单一水力压裂存在的卸压盲区与局部应力集中现象。研究分析了影响割压联合卸压增透效果的关键因素,并基于新集二矿1煤层具体情况,通过数值模拟优化了割压联合关键工艺参数:缝槽间距10 m可确保塑性区有效搭接,避免压裂空白带;钻孔间距70 m有利于实现裂隙网络的高效贯通,形成均匀增透区域。提出了“控制型”、“强化型”割压联合卸压增透技术,“控制型”割压联合技术核心在于预先干预,在控制区域边界预施工控制孔形成导向边界,引导“割压”联合作用产生的裂隙在控制区内均匀扩展;“强化型”割压联合技术侧重于局部后处理,在采用割压联合卸压增透后,局部区域可能存在高应力区或增透薄弱区,补充水力割缝措施进行强化卸压增透;在新集二矿220106工作面现场应用表明,瓦斯抽采效率提升2.3~2.9倍,钻孔工程量减少33%~38%,抽采达标时间缩短41%~53%。“割压联合”技术成功实现了低渗煤层的大范围、均匀化、高效率卸压增透,为煤矿安全高效开采提供了理论与技术支撑。

     

    Abstract: To address the issues of low gas extraction efficiency and the difficulty of outburst prevention in deep, low-permeability coal seams, hydraulic measures such as hydraulic fracturing, hydraulic slotting, and hydraulic perforation have become important methods to improve coal seam permeability and reduce outburst risks. However, single hydraulic techniques have certain limitations. To further enhance pressure relief and permeability improvement in deep low-permeability coal seams, an ultra-high-pressure water jet “cutting-fracturing combination” pressure relief and permeability enhancement technology was proposed. By synergistically combining the precise pressure relief of hydraulic slotting with the large-scale permeability enhancement of hydraulic fracturing, and based on theoretical analysis, numerical simulation, and field tests, the synergistic mechanism of the “cutting-fracturing combination” was revealed: slots formed by hydraulic slotting induce stress redistribution in the coal mass, creating a plastic weakening zone; fracturing fluid preferentially extends along the plastic weak planes, constructing a connected three-dimensional fracture network, effectively avoiding the pressure relief blind zones and localized stress concentration issues present in single hydraulic fracturing. The key factors influencing the effectiveness of the cutting-fracturing combination were analyzed, and based on the specific conditions of the No. 1 coal seam in Xinji No. 2 Mine, numerical simulations optimized key process parameters: a slot spacing of 10 m ensures effective overlap of plastic zones, avoiding fracturing blank zones; a borehole spacing of 70 m facilitates efficient connectivity of the fracture network, forming a uniform permeability enhancement area. Two types of cutting-fracturing combination pressure relief technologies were proposed: the “controlled” type and the “enhanced” type. The core of the controlled cutting-fracturing technology lies in pre-intervention—control boreholes are pre-drilled at the boundaries of the controlled area to form guiding boundaries, directing the fractures generated by the cutting-fracturing combination to expand uniformly within the controlled area. The enhanced cutting-fracturing technology focuses on local post-treatment—after applying the cutting-fracturing combination, localized high-stress or weak permeability zones may exist, and supplementary hydraulic slotting measures are applied to further enhance pressure relief and permeability. Field applications at the 220106 working face of Xinji No. 2 Mine demonstrated that gas extraction efficiency improved by 2.3 to 2.9 times, borehole engineering workload was reduced by 33% to 38%, and the time to reach extraction standards decreased by 41% to 53%. The cutting-fracturing combination technology successfully achieved large-scale, uniform, and efficient pressure relief and permeability enhancement in low-permeability coal seams, providing theoretical and technical support for safe and efficient coal mining.

     

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