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急倾斜短壁综放智能开采关键技术与示范

Key technologies and demonstration of unmanned steeply inclined short-wall fully mechanized top-coal caving intelligent mining

  • 摘要: “十四五”以来,中国煤矿数智技术快速发展,特别是在薄煤层开采中取得较大突破。但急倾斜短壁综放无人化智能开采技术仍处于探索阶段,尚无成熟应用示范。为加快推进数智技术赋能煤炭产业升级,基于新疆乌东煤矿急倾斜短壁综放开采特点和优势,提出了急倾斜短壁综放智能开采的5项关键核心技术和1个管控模式。5项关键核心技术包括:基于工作面煤层赋存条件、开采特点难点的单滚筒采煤机“厘米+毫秒”级精准规划时空导航系统;解决短壁工作面采放协同机制复杂、参数调控难度大的基于行为数据驱动的自主放煤模型和基于图像煤矸自识别的闭环控制系统;解决井下环境复杂、设备状态数据割裂等问题的全工作面物理场景实时映射仿真的数字孪生系统;解决远程干预反馈信息不足、生产指导力差的国内首套用于急倾斜短壁工作面的全工作面视频拼接软件,实现了提供地面干预物理场景并与数字孪生全息交互;聚焦急倾斜煤层开采设备繁杂、设备协同难度大和井下多设备间控制逻辑分散、远程干预频次高等问题的工作面机架协同控制系统和地面操作岛远程集控系统,实现多设备集中控制。1个管控模式包括1个决策控制平台、1个智能化设备群、1支专业化运维队伍,实现平台化扁平化管控新模式。依托5项关键核心技术和1个管控模式,建成了新疆乌东煤矿急倾斜短壁综放智能常态化运行的示范工作面,为我国煤矿普适性数智无人开采提供了技术范式和实践样板。

     

    Abstract: Since the 14th Five-Year Plan, my China’s coal mine digital intelligence technology has developed rapidly, especially in thin coal seam mining. However, the unmanned intelligent mining technology of steeply inclined short-wall fully mechanized caving is still in the exploratory stage, and there is no mature application demonstration. In order to accelerate the promotion of digital intelligence technology to empower the upgrading of the coal industry, based on the characteristics and advantages of steeply inclined short-wall fully mechanized caving mining in Xinjiang Wudong Coal Mine, 5 key core technologies and 1 management and control mode of steeply inclined short-wall fully mechanized caving intelligent mining are proposed. The five key core technologies include: a single drum coal mining machine “centimeter + millisecond” level precise planning and space-time navigation system based on the coal seam occurrence conditions and mining characteristics of the working face; an autonomous coal-laying model driven by behavioral data and a closed-loop control system based on image-based coal gangue self-identification to solve the complex coordination mechanism of short-wall working faces and the difficulty of parameter control; a digital twin system for real-time mapping and simulation of the physical scene of the entire working face to solve the problems of complex underground environment and fragmentation of equipment status data; the first domestic full-face video splicing software for steeply inclined short-wall working faces to solve the problems of insufficient feedback information and poor production guidance for remote intervention, which realizes the provision of ground intervention physical scenes and holographic interaction with digital twins; a working face rack collaborative control system and a ground operation island remote centralized control system that focus on the problems of complex equipment, difficult equipment coordination, decentralized control logic between multiple equipment underground, and high frequency of remote intervention in steeply inclined coal seams, to achieve centralized control of multiple devices. One management and control mode includes one decision-making control platform, one intelligent equipment group, and one professional operation and maintenance team to realize a new platform-based flat management and control mode. Relying on five key core technologies and one management and control model, a demonstration working face for the intelligent and normalized operation of steeply inclined short-wall fully-mechanized mining in the Wudong Coal Mine in Xinjiang was built, providing a technical paradigm and practical model for the universal digital and unmanned mining in my country’s coal mines.

     

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