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基于三维点云的煤矿带式输送机跑偏定量检测方法研究

Research on quantitative detection method of belt conveyor deviation in coal mines based on three-dimensional point cloud

  • 摘要: 针对煤矿井下传统接触式跑偏检测方法无法检测跑偏量、二维图像检测方法受井下恶劣环境影响导致跑偏定量检测准确性不高问题,提出一种基于三维点云的煤矿带式输送机跑偏定量检测方法。针对点云数据量大导致跑偏检测效率低的问题,通过ROI(Region of Interest)局部区域采样方式采集带式输送机点云数据,并对点云数据进行体素质心下采样实现点云数据精简。针对点云数据中噪点和托辊、机架等多余信息点滤除问题,提出改进的快速欧式聚类(Fast Euclidean Clustering, FEC)与区域生长结合的点云分割方法,实现托辊等多余点云信息的滤除和输送带面点云数据快速准确分割。针对输送带三维点云边缘点信息提取准确度和效率低的问题,提出引入序贯概率比检验 (Sequential Probability Ratio Test,SPRT)和赤池信息准则 (Akaike Information Criterion,AIC)的自适应随机抽样一致算法 (Random Sample Consensus,RANSAC)内点提取方法获取输送带边缘直线最优模型参数,实现输送带边缘直线的高效准确拟合。针对输送带跑偏精确定量检测问题,提出一种输送带中线与机架中线之间空间位置偏差的跑偏定量检测方法,实现输送带跑偏方向与跑偏量的准确检测。搭建带式输送机跑偏检测试验平台,设计正常光照、不同带速、模拟雾尘3种不同试验环境进行带式输送机跑偏定量检测方法试验验证。试验结果表明:在正常光照条件下,该方法于输送带空载时测量跑偏的整体平均误差为0.05 cm,平均检测速度为每帧0.551 s;而在输送带带负载时,测量跑偏的平均误差增加至0.12 cm,平均检测速度减缓到每帧0.729 s;较低带速下,测量跑偏量的平均误差不超过0.103 cm,而较高带速下,测量跑偏量的平均误差不超过0.12 cm,满足实际测量精度需求;模拟雾尘环境下,测量跑偏量的平均误差为0.11 cm,平均检测速度为每帧0.565 s,实现了点云缺失严重情况下跑偏量高精度实时检测。综上所述,该方法在不同工况下测量跑偏量的最大平均误差为0.12 cm,平均检测速度最快可达每帧0.551 s,其测量精度与检测速度均满足煤矿实际生产场景中对输送带跑偏检测的需求。

     

    Abstract: Aiming at the problems that the traditional contact deviation detection method in coal mines cannot detect the deviation amount, and the two-dimensional image detection method is affected by the harsh underground environment, a quantitative detection method for belt conveyor deviation in coal mines based on three-dimensional point cloud is proposed. To address the low efficiency of deviation detection caused by the large amount of point cloud data, the point cloud data of the belt conveyor is collected through the ROI (Region of Interest) local area sampling method, and the voxel centroid downsampling of the point cloud data is carried out to streamline the point cloud data. In order to filter out the noise points and redundant information points such as idler rollers and the frame in the point cloud data, an improved point cloud segmentation method combining Fast Euclidean Clustering (FEC) and region growing is proposed to achieve the filtering of redundant point cloud information such as idler rollers and the fast and accurate segmentation of the point cloud data on the conveyor belt surface. To solve the problems of low accuracy and efficiency in extracting the edge point information of the 3D point cloud of the conveyor belt, an adaptive RANSAC (Random Sample Consensus) inner point extraction method is proposed to introduce SPRT (Sequential Probability Ratio Test) and AIC (Akaike Information Criterion) to obtain the optimal model parameters of the conveyor belt edge line, realizing the efficient and accurate fitting of the conveyor belt edge line. Aiming at the problem of precise quantitative detection of conveyor belt deflection, a quantitative deflection detection method based on the spatial position deviation between the center line of the conveyor belt and the center line of the frame is proposed to accurately detect the deviation direction and amount of the conveyor belt. The experimental platform for belt conveyor deviation detection is built, and experiments are designed in two different experimental environments of normal lighting and simulated fog and dust to verify the quantitative deviation detection method for belt conveyors. Experimental results demonstrate that the proposed method achieves high-precision and real-time detection of conveyor belt deviation under various conditions. Under normal lighting, the average measurement error is 0.05 cm with a detection speed of 0.551 seconds per frame in the unloaded state, while under loaded conditions, the error increases to 0.12 cm and the detection speed decreases to 0.729 seconds per frame. The method maintains an error below 0.103 cm at low belt speeds and within 0.12 cm at high speeds, fulfilling practical accuracy requirements. Even in simulated fog and dust environments with severe point cloud loss, the system achieves an average error of 0.11 cm and a detection speed of 0.565 seconds per frame. Overall, the maximum average error across all test scenarios is 0.12 cm, and the fastest detection speed reaches 0.551 seconds per frame, both of which satisfy the real-time and accuracy demands of conveyor belt deviation monitoring in coal mine production.

     

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