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碎软煤层氮气气动钻进技术的研究与应用

Research on pneumatic directional drilling for nitrogen gas flushing inunderground cracked soft coal seam

  • 摘要: 针对潞安化工集团温庄矿井3号与15号碎软煤层采用传统高压水钻进行瓦斯抽采钻孔时,频发塌孔、卡钻及钻进效率低下等难题,立足矿井煤层特性与现有设备条件,创新性提出“井上制氮−井下增压”的氮气气动钻进技术方案,并系统开展井下氮气气动回转(普钻)与定向钻进现场试验。研究结合工程实际,依据气固两相流能量守恒原理,深入剖析钻进过程中的能量损失机制,分别构建适用于普钻与定向钻的氮气气动钻进最低风压、风量需求数学模型,定量揭示钻进速度、钻具回转速度与氮气风量、风压间的内在关联。在温庄煤矿回风顺槽掘进工作面,设计16个钻孔(普钻、定向钻各8孔),系统测试0.6~1.4 MPa氮气压力与600~800 m3/h流量工况下的关键参数。结果表明:相较于传统高压水钻工艺,氮气气动钻进技术在碎软煤层中优势显著。普钻平均钻进效率提升近1倍,最高达51 m/h,定向钻效率同样得以提高;塌孔卡钻发生率大幅降低,普钻成孔率达94%,定向钻成孔率达87%。同时,理论模型计算值与现场实测数据高度吻合,平均误差控制在12%以内,可有效指导钻进核心工艺参数的合理设置与优化。该技术充分利用现有基础设施,设备成熟可靠且易于推广,不仅减少钻井液使用及其对地下水层的潜在影响,还通过高纯度氮气遏制钻头爆燃风险,显著提升瓦斯抽采钻孔施工效率与安全性,为煤炭行业碎软煤层钻孔及瓦斯治理提供重要技术参考。

     

    Abstract: In response to the frequent problems of hole collapse, pipe sticking, and low drilling efficiency during gas drainage drilling with traditional high-pressure water drilling in the No. 3 and No. 15 broken and soft coal seams of Wenzhuang Mine, Lu’an Chemical Group, and based on the characteristics of the mine’s coal seams and existing equipment conditions, innovatively proposed a nitrogen pneumatic drilling technology scheme of “nitrogen generation on the surface-pressurization underground” and systematically carried out on-site tests of underground nitrogen pneumatic rotary (ordinary drilling) and directional drilling. Combined with engineering practice and based on the principle of energy conservation of gas-solid two-phase flow, the study deeply analyzed the energy loss mechanism during the drilling process, constructed mathematical models for the minimum air pressure and air volume requirements of nitrogen pneumatic drilling applicable to ordinary drilling and directional drilling respectively, and quantitatively revealed the internal correlations among the drilling speed, the rotation speed of drilling tools, and the nitrogen air volume and air pressure. In the excavation working face of the return air crossheading in Wenzhuang Coal Mine, 16 drill holes were designed (8 for ordinary drilling and 8 for directional drilling), and key parameters under working conditions with nitrogen pressures ranging from 0.6 to 1.4 MPa and flow rates from 600 to 800 m3/h were systematically tested. The results show that compared with the traditional high-pressure water drilling process, the nitrogen pneumatic drilling technology has significant advantages in broken and soft coal seams. The average drilling efficiency of ordinary drilling has nearly doubled, reaching up to 51 m/h, and the efficiency of directional drilling has also increased. The incidence of hole collapse and pipe sticking has been greatly reduced, with the hole formation rate of ordinary drilling reaching 94% and that of directional drilling reaching 87%. Meanwhile, the calculated values of the theoretical model are in high agreement with the on-site measured data, with the average error controlled within 12%, which can effectively guide the rational setting and optimization of core process parameters in drilling. This technology makes full use of existing infrastructure, with mature and reliable core equipment, and the mode of “nitrogen generation on the surface - pressurization underground” is easy to promote. It not only significantly reduces the use of drilling fluid and its potential impact on the groundwater aquifer but also effectively prevents the risk of bit combustion with high-purity nitrogen, significantly improving the construction efficiency and safety of gas drainage drilling. It provides important technical reference and practical guidance for safe and efficient drilling in broken and soft coal seams and gas control in the coal industry.

     

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