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露天煤矿连续采煤机截齿参数对煤岩截割性能影响规律

Influence of pick arrangement of continuous shearer in open-pit coal mine on coal and rock cutting performance

  • 摘要: 镐形截齿是掘进机、采煤机、连续采煤机以及掘锚一体机等煤矿采掘装备实现煤矿巷道挖掘与煤炭开采的核心刀具,其截割性能将直接影响采掘时的煤岩截割载荷和截割比能耗等截割性能指标。针对露天煤矿连续采煤机,围绕不同截割工况与布齿条件下,研究镐形截齿的安装参数对煤岩截割载荷和截割比能耗的影响规律。建立了基于Drucker−Prager塑性模型与Shear Damage准则的煤岩失效模型,并采用位移判据与应力场跟踪法定量表征煤岩体上的裂纹扩展行为;分析了镐形截齿在煤岩截割过程中的破岩机理,揭示截齿通过压应力侵入煤岩体的运动特征;建立了镐形截齿直线截割煤岩的有限元模型,实现煤岩体截割过程的量化分析。通过直线与旋转截割仿真,揭示了截割角度、截割深度、截割速度和相邻截齿间距等参数对截割性能的影响规律。其中,截割角存在动态平滑机制,可实现截割效率−比能耗的最优解;截割深度与煤岩的破碎呈现正相关模式;截齿间距存在临界阈值效应,间距为10 mm时产生最佳协同截割效应,显著提升截割效率;而截割速度的影响相对较小。进一步建立了偏置截割模型,偏置工况导致截齿座上的应力集中现象加剧,磨损失效风险增大。对比分析了连续采煤机全宽横滚筒不同布齿方式下的截割性能,仿真结果表明优化后的截齿排布截割性能更佳,现场实验效果显著,为露天煤矿连续采煤机的截割机构和截割工艺优化设计提供参考依据。

     

    Abstract: The pickaxe pick is the core cutter for coal mine roadway excavation and coal mining of coal mining equipment such as road headers, shearers, continuous mining machines and anchor digging machines, and its cutting performance will directly affect the cutting performance indicators such as coal and rock cutting load and cutting specific energy consumption during mining. For the open-pit coal mine continuous shearer, the influence of the installation parameters of the pick-shaped pick on the cutting load and the energy consumption of the cutting ratio of coal and rock under different cutting conditions and tooth distribution conditions. A coal failure model based on Drucker−Prager plasticity model and Shear Damage criterion was established, and the displacement criterion and stress field tracking method were used to characterize the crack propagation behavior on the coal and rock mass. The rock breaking mechanism of pick-shaped picks during the cutting process of coal and rock was analyzed, and the movement characteristics of picks intruding into coal and rock mass through compressive stress were revealed. The finite element model of pick-shaped picks for straight cutting of coal and rock was established to realize the quantitative analysis of the cutting process of coal and rock mass. Through the linear and rotary cutting simulations, the influence of parameters such as cutting angle, cutting depth, cutting speed and adjacent picking spacing on the cutting performance is revealed. Among them, there is a dynamic smoothing mechanism for the cutting angle, which can realize the optimal solution of cutting efficiency and specific energy consumption. There is a positive correlation between the cutting depth and the crushing of coal and rock. There is a critical threshold effect in the picking spacing, and the best synergistic cutting effect is produced when the spacing is 10 mm, which significantly improves the cutting efficiency. The effect of cutting speed is relatively small. The offset cutting model is further established, and the stress concentration on the pick seat is aggravated under the offset condition, and the risk of wear failure increases. The simulation results show that the optimized cutting performance of the picks is better, and the field experiment effect is remarkable, which provides a reference for the optimal design of the cutting mechanism and cutting process of the continuous shearer in open-pit coal mine.

     

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