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综采面装备群与底板系统状态精准虚拟感知与重构关键技术

Key technologies for precise virtual perception and reconstruction of equipment group and floor system status in the longwall mining face

  • 摘要: 针对综采工作面装备群位姿数据存在信息部分缺失、传感数据可靠性低、浮动连接机构位姿和底板形态难以求解等问题,提出了一种综采面装备群与底板系统状态精准虚拟感知与重构技术,结合激光雷达和虚实融合技术,构建装备群位姿重构和底板曲面重构双向求解方法。首先在物理空间的采煤机机身和液压支架立柱部位分别安装三维激光雷达和二维激光雷达获取装备群点云数据,对整体装备位姿信息进行增强;然后在集成了物理引擎和关节限制的虚拟场景中获取虚拟点云,并与经过深度学习算法处理的物理特征点云进行虚实点云配准得到平移旋转矩阵,用于驱动液压支架位姿重构;将采煤机运行轨迹转换为驱动数据,驱动采煤机虚拟模型同步运动;同时基于二维点云与采煤机滑靴轨迹拟合平面反演刮板输送机位姿,进而结合液压支架双向推算浮动连接机构位姿,完成装备群的整体位姿重构;最后基于底板与装备的耦合关系,结合采煤机运行轨迹与摇臂滚筒数据构建煤层曲面,并借助装备位姿信息和物理引擎实现工作面曲面重构与反向验证。在煤矿综采成套装备试验系统上模拟井下环境进行试验,结果表明:重构后的装备位置误差在0.05 m以内,姿态误差在1°以内,底板反向验证后的刮板输送机姿态误差在0.8°以内,整体精度较高,为工作面的整体的精准虚拟重构和常态化自主截割提供技术支撑。

     

    Abstract: Aiming at the problems of missing information of the pose data of the equipment group in the longwall mining face, the low reliability of the sensing data, and the difficulty of solving the pose and bottom plate morphology of the floating connection mechanism, a technology for accurate virtual perception and reconstruction of the state of the equipment group and the bottom plate system in the longwall mining face is proposed.Firstly, 3D LiDAR and 2D LiDAR are installed in the shearer body and hydraulic support column in the physical space to obtain the point cloud data of the equipment group, and the overall equipment pose information is enhanced.Then, the virtual point cloud is obtained in the virtual scene with the integration of the physics engine and joint constraints, and the translation rotation matrix is obtained by registering the virtual and real point clouds with the physical feature point cloud with deep learning algorithms, which is used to drive the position reconstruction of the hydraulic support;the shearer trajectory is converted into driving data to drive the synchronous movement of the shearer virtual model;at the same time, based on the two-dimensional point cloud and the shearer sliding shoe trajectory fitting plane, the position of the scraper conveyor is inverted, and then combined with the hydraulic support to calculate the position and pose of the floating connection mechanism in both directions, the overall pose reconstruction of the equipment group is completed.Finally, based on the coupling relationship between the floor plate and the equipment, the coal seam surface is constructed by combining the shearer trajectory and rocker drum data, and the surface reconstruction and reverse verification of the working face are realized with the help of equipment pose information and physics engine.The results show that the position error of the reconstructed equipment is within 0.05 m, the attitude error is within 1°, and the attitude error of the scraper conveyor after reverse verification of the floor plate is within 0.8°, and the overall accuracy is high, which provides technical support for the accurate virtual reconstruction and normalized autonomous cutting of the working face.

     

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