高级检索

超长工作面液压支架受不均衡载荷影响研究

Study on influence of uneven load on hydraulic support in ultra-long working faces

  • 摘要: 工作面长度的增加会使采场出现异于普通工作面的新矿压特征,如随着工作面长度的增加,液压支架支护阻力呈现出单峰值向多峰值转变,更多的支架处于高应力区,降低了液压支架在超长工作面的稳定性与适应性,不利于矿井高产高效建设。针对超长工作面液压支架顶梁载荷不明晰、受载后的力学特性不明确等问题,以小保当2号井132202超长工作面为背景,根据支架与围岩关系,建立支持在弹性支座上的二维连续梁模型,利用矩阵位移法计算顶板全长挠度分布。利用单跨梁的微分方程求解了液压支架顶梁的挠度分布及其上沿宽度方向的载荷分布函数,通过与沿梁长方向的载荷函数耦合,得到顶梁上方不均衡载荷分布函数。分析了顶梁上方不均衡载荷等效为集中力后在大小、作用位置等方面的分布特征。利用插入桩结构单元充当支护的3DEC数值模拟结果及现场液压支架压力数据为理论提供支撑,分析结果做到了理论计算、数值模拟及现场数据三者的统一。将不均衡载荷导入ANSYS中进行液压支架受不均衡载荷影响的力学响应分析,并与等效载荷水平下的顶梁偏载、顶梁扭转工况相比较、与工作面其他位置不同不均衡载荷情况下支架工况相比较。结果表明:二维连续梁模型能够在一定程度上解释超长工作面三峰值来压特征,超长工作面不均衡载荷表现出在两端的载荷不均匀但载荷强度小、峰值处的载荷均匀但载荷强度大的分布特点。同时,有限元分析结果证明,位于超长工作面两端的不均衡载荷对液压支架的影响更偏向于顶梁扭转加载工况;支架横向倾覆风险与载荷不均衡程度呈负相关。研究深化了梁模型在采场方面的应用,结果有助于为超长工作面液压支架设计提供理论指导。

     

    Abstract: The increase in the working face length will cause the stope to exhibit new mine pressure characteristics different from those of ordinary working faces. For instance, as the working face lengthens, the support resistance of hydraulic supports transitions from single-peak to multi-peak patterns. This reduces the stability and adaptability of hydraulic supports in ultra-long working faces, which is not conducive to the high-yield and high-efficiency construction of mines. In response to the problems such as the unclear load on the top beam of the hydraulic support in the ultra-long working face and the unclear mechanical characteristics after loading, taking the 132202 ultra-long working face of Xiaobaodang No.2 Mine as the background, a two-dimensional continuous beam model supported on elastic supports was established according to the relationship between the support and the surrounding rock. The matrix displacement method was used to calculate the deflection distribution of the entire roof length. The differential equation of a single-span beam was used to solve the deflection distribution of the top beam of the hydraulic support and the load distribution function along its width direction. By coupling with the load function along the beam length direction, the uneven load distribution function above the top beam was obtained. The distribution characteristics of the uneven load above the top beam in terms of magnitude and action position after being equivalent to a concentrated force were analyzed. The 3DEC numerical simulation results with pile structural units inserted as supports and the on-site pressure data of the hydraulic support were used to support the theory. The data analysis results achieved the unity of theoretical calculation, numerical simulation, and on-site data. The uneven load was imported into ANSYS to analyze the mechanical response of the hydraulic support affected by the uneven load. Comparisons were made with the partial-load and torsion conditions of the top beam under the equivalent load level, as well as with the support conditions under different uneven loads at other positions on the working face. The research results show that the two-dimensional continuous beam model can explain the three-peak pressure characteristics of the ultra-long working face to a certain extent. The uneven load distribution in ultra-long working faces demonstrates distinctive patterns: load irregularity with relatively low intensity at both ends, while exhibiting uniform load distribution with higher intensity at peak pressure zones. Meanwhile, the finite element analysis results prove that the unbalanced loads located at both ends of the ultra-long working face have a more inclined influence on the hydraulic support towards the torsional loading condition of the top beam. The risk of lateral overturning of the support is negatively correlated with the degree of load unevenness. The research deepens the application of beam models in mining face scenarios, with the findings providing theoretical guidance for the design of hydraulic supports in ultra-long working faces.

     

/

返回文章
返回