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水射流自驱钻头修孔中环空比对煤屑运移影响

Influence of annular ratio on coal particles transport during boreholes repair by self-propelled water jet drill bits

  • 摘要: 水射流自驱钻头修孔技术是针对井下失效钻孔的高效修复技术,提高自驱钻头修孔效率是提高煤矿安全生产效率的关键。自驱钻头修孔效率同时受到钻进效率和钻孔内煤屑运移效率影响,而钻进效率与煤屑运移效率相互制约。为达到最佳修孔效率,实现最大钻进效率的同时保证基本煤屑运移能力,采用CFD-DEM耦合研究了不同参数下的修孔过程,分析了不同环空比、射流压力、煤屑粒径及钻孔倾角下的煤屑运移规律,建立了不同环空比下煤屑运移临界质量流量理论模型,明确了不同射流压力、煤屑粒径及钻孔倾角下环空比的选取范围,并开展了环空煤屑运移规律试验,试验结果与数值模拟结果一致。得到以下主要结论:环空比、射流压力、煤屑粒径及钻孔倾角均影响环空煤屑运移,其中环空比是主要影响因素,环空流场流速和液固两相流压降是决定环空煤屑运移能力的关键参数。随环空比增大,流场流速先增大后减小,同时降低了液固两相流压降,导致煤屑运移能力先提升后下降。煤屑运移能力与射流压力呈正比,与煤屑粒径和俯孔钻孔倾角呈反比。确定了不同条件下最优修孔效率参数:当射流压力为0~10 MPa时,选取环空比0.53,当射流压力为10~15 MPa时,选取环空比0.44,当射流压力大于15 MPa时,选取环空比0.39~0.44;煤屑粒径为0.5~3.0 mm时,选取环空比0.53~0.60;钻孔角度为−60°~0°时,选取环空比0.44。最优修孔效率参数为井下修孔时不同条件下的钻头及管径的参数选择提供依据。

     

    Abstract: Repairing borehole by self-propelled water jet drill bits is an efficient repair technique for downhole failed boreholes, and improving the borehole repair efficiency of self-propelled drill bits is crucial for enhancing the efficiency of coal mine safety production. The borehole repair efficiency of self-propelled drill bits is influenced by both drilling efficiency and coal particles transport efficiency in the borehole, which are mutually constrained. To achieve the optimal borehole repair efficiency, that is to maximize drilling efficiency while ensuring basic coal particles transport ability, CFD-DEM coupling was used to study the borehole repair process under different parameters. The transport patterns of coal particles under different annular ratios, jet pressures, coal particles sizes, and borehole angles were determined. The author established a theoretical model for the critical mass flow rate of coal debris transport under different annular ratios. The selection range of annular ratios under different jet pressures, coal particles sizes, and borehole angles was studied. The experiments on the transport patterns of coal particles in the annular space were carried out, and the experimental results are consistent with the numerical simulation results. The following main conclusions were obtained: the annular ratio, jet pressure, coal particles size, and borehole angle all affect the transport of coal particles in the annular space, with the annular ratio being the primary influencing factor. The flow velocity in the annular flow field and the pressure drop of the liquid-solid two-phase flow are the key parameters that determine the coal particles transport ability in the annular space. As the annular ratio increases, the flow velocity in the flow field first increases and then decreases, while the pressure drop of the liquid-solid two-phase flow decreases, resulting in the coal particles transport ability first improving and then declining. The transport capacity of coal particles is positively correlated with jet pressure, and negatively correlated with coal particles size and downward slant borehole angle. The optimal borehole repair efficiency parameters under different conditions were determined as follows: when the jet pressure is 0−10 MPa, an annular ratio of 0.53 is selected; when the jet pressure is 10−15 MPa, an annular ratio of 0.44 is selected; when the jet pressure is greater than 15 MPa, an annular ratio of 0.39−0.44 is selected. When the coal particles size is 0.5−3.0 mm, an annular ratio of 0.53−0.60 is selected; when the borehole angle is −60°−0°, an annular ratio of 0.44 is selected. The optimal borehole repair efficiency parameters provide a basis for the selection of drill bits and pipe diameter parameters under different conditions during downhole borehole repair.

     

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