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综掘工作面控尘参数智能化调控技术研究与应用

Research and application of intelligent control technology for dust control parameters in fully mechanized excavation working face of coal mines

  • 摘要: 针对长期以来煤矿综掘工作面控尘参数人工调节,带来无法持续保障最佳控除尘效果的技术难题,采用理论分析、实验室试验以及煤矿现场试验测试验证相结合的研究手段,对综掘工作面最佳控尘参数轴向与径向风量、轴向与径向出风口距工作面煤壁距离的监测方法以及控尘参数轴向与径向风量智能化调控算法、智能化调控机理进行了研究;研发出基于控尘总风量和轴向风量在线监测与轴向通风面积自动调节相耦合的轴向与径向风量智能化调控技术、激光传感器测距与气动单轨吊滑动小车自适应移动风筒出风口位置相耦合的轴向与径向出风口距工作面煤壁距离的智能化调控技术,解决了煤矿综掘工作面最佳控尘参数智能化持续保障难题。实验室及煤矿现场测试试验研究表明:煤矿综掘工作面控尘参数轴向与径向风量比的智能化可调节范围为0.29~2.94,轴向与径向出风口距综掘工作面煤壁的距离的智能化调控误差在−0.09~0.04 m;综掘工作面最佳控尘参数轴向与径向风量比为0.3,轴向与径向出风口距综掘工作面煤壁的距离分别为6 m及16 m时,综掘机的司机位置及机后10 m处的控降尘效率分别持续保持在97.0%~97.5%及96.4%~97.1%内,综掘工作面控降尘效率均值分别达到97.2%及96.8%,取得良好的控除尘效果,为煤矿综掘工作面粉尘职业危害的治理提供新的控尘参数智能化调控技术。

     

    Abstract: To address the technical challenge of manually adjusting dust control parameters in long-term the fully mechanized excavation working face, which leads to an inability to sustain optimal dust suppression effects, this paper adopts a research approach combining theoretical analysis, laboratory experiments, and on-site mining tests. It investigates the monitoring methods for the optimal dust control parameters—axial and radial airflow, as well as the distance between axial and radial air outlets and the coal wall—along with the intelligent regulation algorithms and mechanisms for axial and radial airflow control parameters. The study concludes with an intelligent regulation technology for axial and radial airflow that couples online monitoring of total dust control airflow and axial airflow with automatic adjustment of axial ventilation area. Additionally, it develops an intelligent regulation technology for the distance between axial and radial air outlets and the coal wall, which integrates laser sensor ranging with adaptive movement of pneumatic single-rail hoist sliding carts to adjust the air outlet positions. These advancements solve the persistent challenge of ensuring optimal dust control parameters in the fully mechanized excavation working face. Laboratory and on-site mining tests demonstrate that the intelligent adjustable range for the ratio of axial to radial airflow in the fully mechanized excavation working face is 0.29−2.94, with an intelligent regulation error of −0.09−0.04 m for the distance between axial and radial air outlets and the coal wall. When the optimal dust control parameter ratio of axial to radial airflow is 0.3, and the distances between axial and radial air outlets and the coal wall are 6 m and 16 m respectively, the dust suppression efficiency at the fully mechanized excavation operator's position and 10 m behind the machine consistently maintains 97.0%−97.5% and 96.4%−97.1%, achieving an average dust suppression efficiency of 97.2% and 96.8% in the working face. These results yield effective dust control outcomes, providing a new intelligent parameter regulation technology for managing occupational dust hazards in coal mining fully mechanized excavation working face.

     

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