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深井采场装配式对流−辐射制冷系统降温效果分析

Cooling effect evaluation of assembled convection-radiation refrigeration system under deep mine

  • 摘要: 人工制冷降温技术是目前深井热害治理的最有效的方法之一。目前降温方法以全空气型降温为主导,暴露出降温效果“近冷远热”、能耗巨大等诸多问题,与国家绿色矿山发展战略相悖离。装配式对流−辐射制冷系统是一种集支护−降温为一体的局部降温装置,可安装在工作面需冷区域,营造局部舒适热环境。为了研究装配式对流−辐射制冷系统的降温效果,采用理论分析及计算流体力学(Computational Fluid Dynamics, CFD)模拟方法,得到系统供冷量的数学模型;分析系统降温机理,优化运行工况;以张双楼矿7119工作面为例对系统的降温效果展开了评价。结果表明:装配式高温矿井对流−辐射降温系统与侧帮支护系统结合,可实现巷道开采、支护与环境改善同步进行,提高生产效率与环境舒适度;装配式高温矿井对流−辐射降温系统最优运行工况为:冷媒流速为0.2 m/s,入口风速为0.6 m/s,出风口高度设定为60 mm,系统供冷量为269 W;装配式高温矿井对流−辐射降温系统的降温效果(满足舒适需求)相较巷道全空气型降温方法提高了31%,可满足采深2 000 m以内采场的适应性工人舒适环境需求,系统能够最大程度保证矿工的热安全。与此同时,可根据现场的降温需求,调整设备安装间距,进行局部环境控制,极大程度节约降温能耗。该研究可用于指导矿井采场的局部环控、智能少人工作面高效精准降温、矿工职业健康保障,充分地响应了国家绿色矿山发展战略,助力国家“双碳”目标的实现。

     

    Abstract: Artificial cooling technology is one of the most effective methods for deep well heat damage management. The current cooling method is dominated by all-air cooling, which reveals many problems such as cooling effect of “near-cold and far-hot”, huge energy consumption and so on, which is contrary to the national green mine development strategy. The assembled convection-radiation cooling system is a kind of local cooling device integrating support and cooling, which can be installed in the area of the working face that needs to be cooled to create a local comfortable thermal environment. In order to study the cooling effect of the assembled convection-radiation refrigeration system, theoretical analysis and CFD simulation methods were used to obtain the mathematical model of the system’s cooling capacity; the cooling mechanism of the system was analyzed to optimize the operating conditions; and the cooling effect of the system was evaluated by taking the working face of Zhangshuanglou Mine 7119 as an example. The results show that: the combination of assembled high-temperature mine convection-radiation cooling system and side-helm support system can realize the synchronization of roadway mining, support and environmental improvement, and improve the production efficiency and environmental comfort. The optimal operating conditions of the assembled high-temperature mine convection-radiation cooling system are as follows: the refrigerant flow rate is 0.2 m/s, the inlet air velocity is 0.6 m/s, the height of the air outlet is set at 60 mm, and the cooling capacity of the system is 269 W. The cooling capacity of the system is 0.2 m/s, the inlet air velocity is 0.6 m/s, and the height of the air outlet is set at 60 mm. The cooling effect of the assembled high-temperature mine convection-radiation cooling system (to meet the demand for comfort) has been improved by 31% compared with the all-air type cooling method of the roadway, which can meet the demand for comfortable environment for the adapted workers in the quarry within the mining depth of 2000 m, and the system is able to maximize the thermal safety of the miners. At the same time, according to the cooling needs of the site, adjust the equipment installation spacing, local environmental control, and greatly save cooling energy consumption. The research can be used to guide the local environmental control of the mine quarry, the efficient and precise cooling of the intelligent less manned working face, and the protection of miners’ occupational health, which fully responds to the national development strategy of green mines and helps the realization of the national dual-carbon goal.

     

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