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改进RT-DETR的煤矿刮板输送机链条故障智能识别方法

Improvement of the RT-DETR-Based intelligent identification method for chain faults in coal mine scraper conveyors

  • 摘要: 针对目前煤矿刮板输送机链条多故障识别中的主要问题,提出一种基于改进RT-DETR( Real-Time DEtection TRansformer)的煤矿刮板输送机链条故障智能识别方法。该方法在数据集构建时,运用基于HSV三通道的图像预处理方法对煤矿刮板输送机链条图像进行数据降噪与增强处理,提升图像质量。在改进的RT-DETR算法中,通过采用MobileNetV4作为主干特征网络,提升主干网络特征提取效率;通过将混合编码器中的普通卷积替换为效果更佳的Ghost卷积,降低算法参数量,提升识别速度;通过运用CSPStage特征融合模块和Inner-GIoU损失函数,增强特征利用和融合的能力,提高识别准确率。为了验证算法改进模块的效果,通过消融实验结果表明:改进RT-DETR算法与原RT-DETR算法相比,识别准确度提升1.6%,每秒处理的帧数提升15.5 frames/s,模型大小降低36%,参数量减少35.9%。运用改进RT-DETR算法与YOLOv8m-ghost、YOLOv8m-RT-DETR和 YOLOv10s算法进行多故障识别对比实验,对比实验结果表明:改进RT-DETR识别算法在各指标上均效果最优,能够实现刮板输送机链条断链故障和磨损故障的高效准确识别,识别准确率达到97.6%,每秒处理的FPS值达到67.2 frames/s,能够在空载和未满载状态下,满足煤矿刮板输送机链条故障在线高效准确识别的需求。

     

    Abstract: Based on the main problems of multiple fault identification of coal mine scraper conveyor chain, an intelligent identification method of the chain fault of coal mine scraper conveyor based on improved RT-DETR(Real-Time DEtection TRansformer) was proposed. In the construction of the data set of chain, an image preprocessing method based on the method of HSV three-channel was uesd to achieve the purpose of noise reduction and enhancement of image quality. Improved RT-DETR algorithm used the MobileNetV4 as the backbone feature network, enhanced the feature extraction efficiency of the algorithm. Throuth the replacement of the normal convolution in the hybrid encoder with the more effective Ghost convolution, reduced the number of algorithm parameters and improved the speed of algorithm; Throuth using The CSPStage feature fusion module and Inner-GIoU loss function, enhanced the feature fusion capability and the accuracy of algorithm.In order to verify the effect of algorithm improvement, the results of the ablation experiments showed that: compared with the original RT-DETR algorithm, the improved RT-DETR algorithm improved the recognition accuracy by 1.6%, the FPS value by 15.5 frames/s, the model size by 36%, and the number of covariates by 35.9%. A comparative experiment was conducted using the improved RT-DETR algorithm with YOLOv8m-ghost, YOLOv8m-RT-DETR, and YOLOv10s for multi-fault detection. The results demonstrated that the enhanced RT-DETR algorithm outperformed all other algorithms across all metrics, achieving 97.6% accuracy in detecting chain breakage and wear faults in scraper conveyors. With a processing speed of 67.2 frames/s, it effectively handles both unloaded and partially loaded conditions, meeting the demands for efficient and accurate online fault detection in coal mine scraper conveyor systems.

     

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