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巨厚砾岩顶板地面井酸化压裂卸压减冲技术研究

Study on technology of acid fracturing pressure relief and coal burst reduction in surface wells with extremely thick conglomerate roof

  • 摘要: 采煤工作面上覆巨厚坚硬顶板未能及时垮落和破断而形成悬空结构,具有难破断、易聚积弹性能、破断易冲击等特点,极易应力集中而诱发冲击风险,严重危害工作面安全生产。以常村煤矿MZ21010工作面为工程背景,采用理论分析、试验测试、数值模拟及工程试验等手段,开展地面井酸化压裂卸压减灾技术研究。结果表明:顶板砾岩和砂砾岩砾石成分主要为石灰岩、石英岩及石英砂岩,钙质胶结;采用质量分数15%稀盐酸酸化30 min后,抗压和抗拉强度分别下降56%~64%和46%~64%,具备地面井酸化压裂卸压基础;结合顶板钻孔数据和理论计算,确定了0~487.45 m处的巨厚砾岩层和578.95~624.90 m处的砂砾岩层分别为高位和低位关键层;低位关键层采用酸化液+大液量(12 m3/min)组合压裂可有效延伸酸液渗流距离,压裂缝长380 m,缝宽65~80 m,缝高19 m;高位关键层采用酸化液+大液量(10 m3/min)+大砂比(16%)+梯度加砂震荡的压裂工艺,压裂缝长275 m,缝宽40~47 m,缝高24 m;频率谐振监测显示压裂层位均出现明显的纵横向破断区,酸压点波阻抗降低,工作面液压支架平均压力下降21.99%,说明MZ21010工作面顶板卸压效果明显。

     

    Abstract: Thick and hard roof over the coal mining working face failed to fall and break in time, forming a suspended structure, which is difficult to break, easy to accumulate elastic energy, and easy to impact when broken. It is very easy to concentrate stress and induce impact risks, which seriously endangers the safe production of the working face. Taking the MZ21010 working face of Changcun Coal Mine as the engineering background, theoretical analysis, experimental testing, numerical simulation, engineering testing and other means are used to carry out research on surface well acid fracturing pressure relief and disaster reduction technology. The results show that: The roof conglomerate and conglomerate gravel are mainly composed of limestone, quartzite and quartz sandstone, with calcareous cementation; After acidification with 15% dilute hydrochloric acid for 30 minutes, the compressive and tensile strengths decreased by 56%−64% and 46%−64% respectively, which has the basis for surface well acid fracturing pressure relief; Combined with the top plate drilling data and theoretical calculations, the thick conglomerate layer at 0−487.45 m and the sandy conglomerate layer at 578.95−624.9 m are determined to be the high and low key layers respectively. The combination of acidizing fluid + large fluid volume (12 m3/min) fracturing in the low key layer can effectively extend the acid penetration Flow distance, fracture length 380 m, fracture width 65−80 m, fracture height 19 m; The high-level key layer adopts the fracturing process of acidizing fluid + large fluid volume (10 m3/min) + large sand ratio (16%) + gradient sand oscillation, the fracture length 275 m, fracture width 40−47 m, fracture height 24 m; Frequency resonance monitoring shows that there are obvious vertical and horizontal fracture zones in the fracturing layer, the wave impedance of the acid fracturing point is reduced, the average pressure of the hydraulic support of the working face is reduced by 21.99%, indicating that the pressure relief effect of the top plate of the working face is obvious.

     

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