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松软煤层空气螺杆泡沫钻进用泡沫冲洗液体系试验

Foam flushing fluid system for air screw foam drilling in soft coal seam experimental study

  • 摘要: 松软煤层结构强度低,钻进时易发生孔壁垮塌,卡钻埋钻等问题,极大影响了开采效率。空气螺杆钻进工艺采用空气作为循环介质,对孔壁扰动小,与液体冲洗液相比,不存在液柱压力,孔壁不易坍塌,适用于松软煤层钻进。但是长期实践结果表明:空气螺杆钻进技术仍存在粉尘污染严重、钻头寿命短、钻孔净化困难等问题。为了解决空气螺杆钻进技术存在的问题,提出了采用泡沫冲洗液代替空气作为循环介质形成空气螺杆泡沫钻进工艺的新思路。采用Waring-Blender替换,根据松软煤层空气螺杆泡沫钻进对泡沫冲洗液体系性能指标及抗压性能要求,分别对发泡剂、稳泡剂、抗污染剂及抗压剂进行优选,并通过正交替换分析确定各处理剂的最优加量。在此基础上,对构建的泡沫冲洗液体系发泡量、半衰期、流变性能、抗污染性能、抗压性能以及携岩性能进行综合评价。结果表明:泡沫冲洗液体系的最优配方为:水+1.3%AMS +0.5%CMC+ 1%MP+0.3%HS植物胶,起泡体积达到5.3倍,泡沫半衰期为160 min,发泡量大且泡沫稳定;动塑比达到0.91,剪切稀释性及携岩性能好能力强,煤粉沉降速度较清水降低了96.9%。抗污染替换结果表明:该体系抗地下水污染及抗煤粉污染强,卤水添加量为30%时,其泡沫综合指数(FCI)仍能达到10 642.5;煤粉添加量为30%时,其FCI达到22 050 min·mL。研究成果为松软煤层瓦斯抽采孔采用空气螺杆泡沫钻进工艺提供了坚实的技术支撑。

     

    Abstract: The structural strength of soft coal seams is low, and during drilling, problems such as hole wall collapse and stuck or buried drill bits are prone to occur, which greatly affects the mining efficiency. The air screw drilling process uses air as the circulating medium, causing less disturbance to the hole wall. Compared with liquid flushing fluid, there is no liquid column pressure, and the hole wall is less likely to collapse, making it suitable for drilling in soft coal seams. However, long-term practical results show that the air screw drilling technology still has problems such as severe dust pollution, short drill bit life, and difficulty in hole cleaning. To solve the problems existing in the air screw drilling technology, this paper proposes a new idea of using foam flushing fluid instead of air as the circulating medium to form an air screw foam drilling process. The Waring-Blender was used for replacement. According to the performance index and compressive resistance requirements of the foam flushing fluid system for air screw foam drilling in soft coal seams, the foaming agent, stabilizer, anti-pollution agent, and anti-compression agent were selected respectively, and the optimal dosage of each treatment agent was determined through orthogonal replacement analysis. On this basis, the foaming volume, half-life, rheological properties, anti-pollution performance, compressive resistance, and rock-carrying performance of the constructed foam flushing fluid system were comprehensively evaluated. The results show that the optimal formula of the foam flushing fluid system is: water + 1.3% AMS + 0.5% CMC + 1% MP + 0.3% HS plant gum. The foaming volume reaches 5.3 times, and the foam half-life is 160 minutes, with large foaming volume and stable foam. The dynamic-plastic ratio reaches 0.91, with good shear thinning and rock-carrying performance. The coal powder sedimentation speed is reduced by 96.9% compared with clear water. The anti-pollution replacement results show that the system has strong resistance to groundwater pollution and coal powder pollution. When the brine addition is 30%, its foam comprehensive index (FCI) can still reach 10642.5; when the coal powder addition is 30%, its FCI reaches 22 050 min·mL. The research results provide a solid technical support for the application of the air screw foam drilling process in gas drainage holes in soft coal seams.

     

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