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高水灰比下超细加工对硫铝酸盐水泥注浆材料微结构与力学性能影响

Effect of ultrafine process on microstructure and mechanical properties of sulphoaluminate cement grouting materials under high water-cement ratio

  • 摘要: 为解决矿用水泥注浆材料渗透性差、早期强度低等难题,有效控制深部巷道围岩变形,以硫酸盐水泥熟料、工业副产品脱硫石膏、生石灰作原料,利用煅烧处理协同超细加工工艺研发一种早强超细水泥注浆材料。基于多种表征手段,探究不同水灰比(0.8、1.0、1.2)下原料颗粒粒径对硫铝酸盐水泥注浆材料(SCGM)的浆液特性、力学性能和微观结构的影响规律。研究结果表明:随水灰比、粒径减小,SCGM的凝结时间缩短,泌水率降低,抗压强度逐渐提高;在0.8水灰比下原料粒径为1.5 µm时,SCGM2的8 h和7 d抗压强度分别为4.5、14.6 MPa,比对照组SCGM0提升80.0%、45.5%,初凝时间低至3 min,几乎无泌水现象,且实现微膨胀。TG-DTG、XRD及FTIR微观表征证实,SCGM的主要水化产物为AFt、Calcite和C-S-H凝胶,其中AFt含量随水灰比增大、粒径减小而提高;基于CEMDATA18数据库,建立硫铝酸盐水泥热力学模型,验证不同水灰比下SCGM水化产物的演变趋势,并证实随水灰比增大可促进AFt形成与生长;SEM分析表明,水灰比、粒径因素会影响SCGM水化产物的形貌、组分与结构密实度,在0.8水灰比下SCGM2中水化产物相互交接搭配,形成密实的三维网络结构,优化结石体结构,为早强超细水泥基注浆材料的研发提供新思路。

     

    Abstract: In order to solve the problems of poor permeability and low early strength of mineral cement grouting materials, and effectively control the large deformation of surrounding rock in deep roadway, an early-strength superfine cement grouting material was developed by using sulfate cement clinker, industrial by-product desulphurized gypsum and quick lime as raw materials with using calcination treatment and ultrafine processing technology. The effects of particle size on slurry properties, mechanical properties and microstructure of sulphoaluminate cement grouting materials (SCGM) with different water-cement ratios (0.8, 1.0, 1.2) were investigated by various testing methods. The result shows that with the decrease of water-cement ratio and particle size, the setting time of SCGM is obviously shortened, the bleeding rate is reduced, and the compressive strength is gradually improved. At the water-cement ratio of 0.8 and raw material particle size of 1.5 µm, the compressive strength of SCGM2 at 8 h and 7 d is 4.5 MPa and 14.6 MPa respectively, which is increased by 80.0% and 45.5% compared with control group (SCGM0). The initial setting time is as low as 3 min, with almost no bleeding phenomenon observed, and micro expansion achieved. TG-DTG, XRD, and FTIR analyses confirm that the main hydration products of SCGM are AFt, Calcite and C-S-H gel. Moreover, an increase in water-cement ratio leads to higher AFt content while decreasing particle size results in similar effects on AFt formation. Based on CEMDATA18 database, a thermodynamic model of sulphoaluminate cement verifies the evolution trend of hydration products for SCGM under different water-cement ratios. It confirms that increasing the water-cement ratio promotes the formation and growth of AFt. SEM analysis reveals that both water-cement ratio and particle size influence the morphology, composition, and structural compactness of hydration products for SCGM. At a water-cement ratio of 0.8, the interaction between hydration products in SCGM2 forms a dense three-dimensional network structure, which optimizes calculi structure development. It provides new insights for early strength ultrafine cement-based grouting materials.

     

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