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基于迁移学习与本体的提升机主轴故障诊断与推理

Fault Diagnosis and Inference of Hoist Main Bearing Based on Transfer Learning and Ontology

  • 摘要: 为克服数据驱动的提升机主轴故障诊断方法仍面临的以下挑战:因缺乏真实工况下故障样本导致的数据不平衡,变工况下数据样本分布差异大造成的故障诊断模型性能衰退以及故障诊断功能单一、缺乏对产生主轴系统故障的原因推理分析与定位,研究一种新的提升机主轴系统故障诊断与推理方法,包括两方面:(1) 基于卷积神经网络迁移学习与域适应的轴承故障诊断。首先,将采集的轴承振动信号进行处理,利用连续小波变换分解原始振动信号并提取二维时频图;其次,为分别从源域和目标域中自适应提取深度特征,采用预训练和微调的方式进行卷积神经网络迁移学习,构建迁移卷积神经网络模型,实现源域和目标域的深度特征自适应提取;然后,提出一种新的监督域适应方法,融合可分性提升的动态联合分布适应,实现进一步缩小源域和目标域深度特征集间分布差异的同时,有效提升特征数据可分性;最后,基于域适应后的源域特征数据训练模式识别分类器,实现对目标域的故障模式识别。(2) 基于本体的提升机主轴故障知识推理。首先,通过对提升机主轴系统故障知识分析,将专业的故障知识及专家经验知识进行规范化和形式化处理,构建提升机主轴系统故障本体知识库;然后,使用语义映射方法,将故障本体知识库中的故障现象实例和基于数据驱动的故障状态识别结果关联,完成从故障模式识别到故障知识推理分析的全过程;最后,基于上述研究内容,设计开发了提升机主轴故障诊断与健康管理服务原型系统。为验证本文所提出方法的有效性,采用2种轴承故障数据集开展平衡和非平衡训练样本下的跨域故障诊断实验分析,实验结果表明本文提出的故障诊断模型能够在2种数据集下的平均故障诊断准确率分别可达98.71%和91.00%,明显优于对比模型;此外,还开展了故障知识推理的实验分析和应用验证,其结果进一步表明本文所提出主轴故障知识推理方法能够高效实现故障原因推理分析与定位。

     

    Abstract: To overcome the challenges still faced by data-driven hoist main bearing fault diagnosis methods, including data imbalance due to a lack of fault samples under real operating conditions, diagnostic performance degradation of fault diagnosis models caused by significant differences in data sample distribution under varying conditions, single fault diagnosis function, and a lack of reasoning analysis and localization for the causes of hoist main bearing system failures, a new fault diagnosis and reasoning method for hoist main bearing systems is studied, which includes two aspects: (1) Bearing fault diagnosis based on convolutional neural network transfer learning and domain adaptation. Firstly, the collected bearing vibration signals are processed, and it uses continuous wavelet transform to decompose the original vibration signals and extract two-dimensional time-frequency images; secondly, to adaptively extract deep features from both the source and target domains, the pre-trained and fine-tuning approaches are employed for convolutional neural networks transfer learning, and it constructs a transfer convolutional neural network model to achieve adaptive extraction of deep features from both domains; then, a new supervised domain adaptation method is proposed, integrating dynamic joint distribution adaptation with enhanced separability, to further reduce the distribution differences between deep feature sets of the source and target domains while effectively enhancing the separability of feature data; finally, a patterns recognition classifier is trained based on the source domain features after domain adaptation, which achieves fault patterns recognition in the target domain. (2) Hoist main bearing fault knowledge reasoning based on ontology. Initially, by analyzing hoist main bearing system fault knowledge, professional fault knowledge and expert experience are standardized and formalized to construct an ontology knowledge base for hoist main bearing faults; then, by using semantic mapping methods, fault phenomenon instances in the fault ontology knowledge base and data-driven fault status recognition results are associated, completing the entire process from fault patterns recognition to fault knowledge reasoning analysis; finally, based on the above research, a prototype system for hoist main bearing fault diagnosis and health management services has been designed and developed. To verify the effectiveness of the proposed methods, experiments analysis of cross-domain fault diagnosis under balanced and unbalanced training samples using two types of bearing fault datasets were conducted. The experimental results show that the proposed fault diagnosis model can achieve the average fault diagnosis accuracies of 98.71% and 91.00% under the two datasets, respectively, which significantly outperforms comparative models; additionally, experiments in fault knowledge reasoning and application verification were carried out, and it further demonstrates that the proposed hoist fault knowledge reasoning method can efficiently perform fault cause reasoning analysis and localization.

     

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