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申斌学. 基于矿山工业互联网的选煤厂智能管控体系设计与关键技术[J]. 煤炭科学技术,2024,52(9):209−218. DOI: 10.12438/cst.2024–0873
引用本文: 申斌学. 基于矿山工业互联网的选煤厂智能管控体系设计与关键技术[J]. 煤炭科学技术,2024,52(9):209−218. DOI: 10.12438/cst.2024–0873
SHEN Binxue. Design and key technology of intelligent management and control system for coal preparation plant based on Mining Industry Internet[J]. Coal Science and Technology,2024,52(9):209−218. DOI: 10.12438/cst.2024–0873
Citation: SHEN Binxue. Design and key technology of intelligent management and control system for coal preparation plant based on Mining Industry Internet[J]. Coal Science and Technology,2024,52(9):209−218. DOI: 10.12438/cst.2024–0873

基于矿山工业互联网的选煤厂智能管控体系设计与关键技术

Design and key technology of intelligent management and control system for coal preparation plant based on Mining Industry Internet

  • 摘要: 为实现选煤全流程自动化、数字化与智能化,构建基于矿山工业互联网的选煤厂智能管控体系,搭建了选煤厂智能管控平台并开展生产应用实践。基于选煤厂实时透视化智能管控总体设计目标,建立了包括边缘层、数据中心、矿山工业互联网平台及业务应用等内容的选煤厂智能管控平台体系,设计了数据中心、业务应用等主要模块,研究了选煤大数据治理、BIM驱动数字孪生、精细化智能分选控制等平台建设相关的关键技术,其中选煤大数据治理技术为充分发挥选煤行业的数据价值提供技术支撑,BIM驱动数字孪生技术实现选煤过程的全链条透视化智能化管理,精细化分选控制实现了产品煤质量的实时在线保障,最终建成具有管理体系标准化、业务流程一体化、数据融合协同化的智能管控、快速决策与分析的选煤厂智能管控平台。平台基于矿山工业互联网技术打通生产管理、安全监测、生产控制与辅助决策等系统,对生产过程进行实时透视化监控、调度和控制,实现生产计划的执行、资源的优化配置,并通过下峪口选煤厂进行智能化管控实践,验证了其在选煤全流程智能感知、辅助决策与精准控制等方面的成效,在提高精煤产品质量和精煤回收率的同时,降低了生产成本、人力成本,减少了停机事故。

     

    Abstract: In order to realize the automation, digitalization and intelligence of the whole process of coal preparation, the intelligent control system of coal preparation plant based on the Internet of mining industry is built, and the intelligent control platform of coal preparation plant is built and the production application practice is carried out. Based on the coal preparation plant real-time perspective intelligent control overall design objectives, established including edge layer, data center, Mining Industry Internet platform and business application of coal preparation plant intelligent control platform system, design the data center, business applications, studied the coal preparation data management, BIM driven digital twin, fine intelligent sorting control platform construction related key technologies. The coal preparation data management technology to give full play to the value of coal preparation industry data to provide technical support, BIM drive digital twin technology to realize the whole chain of intelligent management, fine sorting control realizes the product coal quality real-time online security, finally built with management system standardization, business process integration, data fusion collaborative intelligent control, rapid decision and analysis of coal preparation plant intelligent control platform. The platform based on Mining Industry Internet technology to connect production management, safety monitoring, production control and auxiliary decision-making systems, real-time perspective monitoring, scheduling and control of the production process, to achieve the implementation of production plan, optimal allocation of resources,Through the intelligent management and control system design and practice of Xiayukou coal preparation plant, it is verified that the platform has reached the goals of intelligent perception, auxiliary decision-making and accurate control, which has stabilized the quality of cleaned coal products, improved the recovery rate of cleaned coal, reduced production costs and reduced accident downtime.

     

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