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不同分布板下干法重介质流化床流化及分选特性研究

Study on fluidization and separation characteristics of dry heavy medium fluidized bed under different gas distributors

  • 摘要: 作为细粒级煤炭干法分选领域的重要分选手段,气固流化床的床层密度稳定性是实现稳定分选的重要影响因素,而气固流化床分布板特征对气流的均匀分布及床层临界流化特性则具有直接影响。系统的考察了分布板压降及分布板布置方式对流化床流化特性的影响。对比了在不同分布板特性下床层临界流化特征、密度稳定性及分选特征的变化规律,深层探索了分布板压降在受到不同因素影响下,临界流化气速与床层密度稳定性的变化规律。研究结果表明,随着分布板压降的逐渐增大,临界流化气速和床层密度稳定性同时增加,而床层膨胀率则先增加后降低,这是由于随着滤布层数的增加使得分布板压降增加,受滤布分散作用下气流进入床层所具有的能量较低,气泡尺寸降低,气泡分布更加均匀,兼并几率降低,因而床层稳定性得到强化。在3#分布板条件下,膨胀率最大为19.3%,合适的分布板布置方式可以使气流分散均匀,改善床层稳定性。在气流速度为0.15 m/s时,分布板上方滤布为3层(3#3)条件下,床层密度波动标准差为0.049,同样在3#3分布板条件下,13-6 mm煤炭分选精煤灰分为13.47 %,可能性偏差为E值为0.087。

     

    Abstract: As an important method in the field of fine-grained coal dry separation, the stability of bed density of gas-solid fluidized bed is a key factor to achieve stable separation. The gas distributor characteristics of gas-solid fluidized bed have direct influence on the uniform distribution of airflow and the critical fluidization characteristics of the bed. A systematic investigation was conducted to evaluate the effects of the pressure drop and the arrangement of the gas distributor on the fluidization characteristics of the fluidized bed. The changing rules of critical fluidization characteristics, density stability and separation characteristics of the bed under different gas distributor are compared. Under the influence of different factors on the pressure drop of the gas distributor, a deep exploration of the change rule of critical fluidization gas velocity and bed density stability was carried out. The results show that with the gradual increase of gas distributor pressure drop, the critical fluidization gas velocity and bed density stability increase at the same time, while the bed expansion rate increases and then decreases. The increase in the number of filter cloth layers leads to an increase in the pressure drop across the gas distributor. By the effect of filter cloth dispersion, the energy of the gas flow into the bed is lower, the bubble size is reduced, the bubble distribution is more uniform, and the chance of merger is reduced, thus the bed stability is strengthened. Under the condition of 3#, the expansion rate is 19.3%, and the appropriate gas distributor arrangement can make the airflow dispersed uniformly and improve the bed stability. At the airflow velocity of 0.15 m/s, the standard deviation of bed density fluctuation was 0.049 kg/cm3 under the condition of 3 layers of filter cloth (3#3) above the distribution plate. Similarly, under the condition of 3#3, the ash content of the clean coal product was 13.47 % from 13-6 mm coal separation, and the possibility deviation of E value was 0.087 g/cm3.

     

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