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基于VAE-WGAN的矿井提升机主轴承小样本故障诊断方法

Fault diagnosis method of mine hoist main bearing with small sample based on VAE-WGAN

  • 摘要: 作为提升机的关键组件,主轴承在长时间高速重载服役过程中,其性能会发生退化并导致故障产生,故开展提升机主轴承故障诊断对保障矿井提升机安全高效运行具有重要意义。然而,矿井提升机运行状态监测的数据中正常服役与故障状态的比重严重失调,呈现出正常样本多、故障样本少、标签样本不足等特点,导致矿井提升机主轴承故障模型训练效果不理想、诊断准确度低。针对小样本下矿井提升机主轴承故障诊断准确率低的问题,本文通过融合变分自编码器和Wasserstein生成对抗网络,构建基于VAE-WGAN的矿井提升机主轴承样本增广模型,进而提出基于CBAM-MoblieNetV2的故障诊断方法,实现小样本数据下的矿井提升机主轴承故障诊断。在算法层面上,引入Wasserstein距离度量,解决生成对抗网络训练梯度消失问题。在数据层面上,使用凯斯西储大学数据集对VAE-WGAN进行测试,并通过量化指标评价VAE-WGAN生成能力的方式优选超参数,再用矿井提升机模拟实验台轴承数据集训练VAE-WGAN,实现小样本数据集增广扩容。为了提升故障诊断模型的特征提取能力和故障诊断准确率,在轻量化卷积神经网络MobileNetV2的基础上,将卷积块注意力机制CBAM融合到MobileNetV2深层特征映射,搭建注意力机制卷积分类网络CBAM-MobileNetV2,通过融合跨通道信息和空间信息实现更多地关注故障特征。最后通过与WGAN_GP、DCGAN,VAE以及WGAN等传统生成模型进行了对比分析,VAE-WGAN+CBAM-MobileNetV2在四种小样本比例数据集上的准确率均高于其他四种方法,证明了本文所提样本增广和故障诊断方法在不同小样本比例故障数据集上的诊断准确率更高,能够满足小样本下的故障诊断要求。

     

    Abstract: As a key component of the hoist, the main bearing may deteriorate in performance and cause faults during long-term high-speed and heavy-duty service. Therefore, conducting fault diagnosis of the main bearing of the hoist is of great significance for ensuring the safe and efficient operation of the mine hoist. However, the proportion of normal service and fault status in the monitoring data of the operation status of mine hoists is severely imbalanced, showing characteristics such as a large number of normal samples, a small number of fault samples, and insufficient label samples, resulting in unsatisfactory training results and low diagnostic accuracy of the main bearing fault model of mine hoists. In response to the problem of low accuracy in fault diagnosis of mine hoist main bearings under small samples, this paper constructs a VAE-WGAN based mine hoist main bearing sample augmentation model by fusing variational autoencoder and Wasserstein to generate adversarial networks. Furthermore, a fault diagnosis method based on CBAM-MobileNetV2 is proposed to achieve fault diagnosis of mine hoist main bearings under small sample data. At the algorithmic level, the Wasserstein distance metric is introduced to solve the problem of vanishing training gradients in generative adversarial networks. At the data level, VAE-WGAN was tested using the Case Western Reserve University dataset, and hyperparameters were optimized by evaluating the generation ability of VAE-WGAN through quantitative indicators. VAE-WGAN was trained using the bearing dataset of the mine hoist simulation test bench to achieve the expansion and expansion of the small sample dataset. In order to improve the feature extraction ability and fault diagnosis accuracy of fault diagnosis models, based on the lightweight convolutional neural network MobileNetV2, the convolutional block attention mechanism CBAM is integrated into the deep feature mapping of MobileNetV2, and an attention mechanism convolutional classification network CBAM-MobileNetV2 is constructed. By integrating cross channel and spatial information, more attention is paid to fault features. Finally, by communicating with WGAN_ Comparative analysis was conducted on traditional generation models such as GP, DCGAN, VAE, and WGAN. The accuracy of VAE-WGAN+CBAM-MobileNetV2 on four small sample ratio datasets was higher than the other four methods, proving that the sample augmentation and fault diagnosis methods proposed in this paper have higher diagnostic accuracy on different small sample ratio fault datasets and can meet the fault diagnosis requirements under small samples.

     

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