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王 博,侯恩科,马 良,等. 顶板水平井分段分簇压裂治理掘进巷道瓦斯模式研究[J]. 煤炭科学技术,xxxx,xx(x): x−xx. doi: 10.12438/cst.2023-0736
引用本文: 王 博,侯恩科,马 良,等. 顶板水平井分段分簇压裂治理掘进巷道瓦斯模式研究[J]. 煤炭科学技术,xxxx,xx(x): x−xx. doi: 10.12438/cst.2023-0736
WANG Bo,HOU Enke,MA Liang,et al. Study on driving roadway gas control mode of staged and cluster fracturing by roof strata-in horizontal well[J]. Coal Science and Technology,xxxx,xx(x): x−xx. doi: 10.12438/cst.2023-0736
Citation: WANG Bo,HOU Enke,MA Liang,et al. Study on driving roadway gas control mode of staged and cluster fracturing by roof strata-in horizontal well[J]. Coal Science and Technology,xxxx,xx(x): x−xx. doi: 10.12438/cst.2023-0736

顶板水平井分段分簇压裂治理掘进巷道瓦斯模式研究

Study on driving roadway gas control mode of staged and cluster fracturing by roof strata-in horizontal well

  • 摘要: 为了解决淮南矿区碎软低渗煤层掘进巷道瓦斯抽采效率低的问题,提出了煤层顶板水平井分段分簇压裂瓦斯治理模式。运用数值模拟方法和物理相似模拟方法研究了煤层顶板水平井水力压裂裂缝扩展过程;运用产能模拟的方法研究了分段分簇压裂的产气效果,对分簇压裂和不分簇压裂进行了剩余瓦斯含量对比分析。裂缝扩展数值模拟结果表明:煤层顶板水平井内的裂缝能够扩展至煤层,将煤层全部压开,且由于煤层的塑性大于顶板砂质泥岩,煤层形成比顶板更为宽泛的压裂缝。裂缝扩展物理相似模拟结果表明:在考虑了泥岩伪顶发育的条件下,水平钻孔布置在碎软煤层顶板的砂岩内,在合理的垂直距离和大排量压裂液施工的环境下,若煤层发育有较薄的泥岩伪顶,裂缝能沿着射孔孔眼穿过直接顶-伪顶界面(粉砂岩-泥岩界面)和伪顶-煤层界面(泥岩-煤层界面),扩展至下伏煤层内,裂缝延伸形成1条弯曲不规则的阶梯型裂缝,能实现对碎软煤层的压裂改造目标。但是,当煤层发育有较厚的泥岩伪顶时,泥岩对水力压裂产生了阻挡作用,导致裂缝难以压开下伏煤层。产能模拟结果表明:在相同的地层环境和施工条件下,经过3 a的抽采,单段不分簇压裂能够产生更大的瓦斯抽采影响范围,但不能均匀降低掘进巷道的瓦斯含量,压裂段之间出现了瓦斯抽采空白带,分簇压裂产生的瓦斯抽采影响范围小,却能够更均匀的降低掘进巷道的瓦斯含量。经过在淮南地区潘谢煤矿的工程验证,在10 m3/min的施工排量下,裂缝长度最长可以达到193.8 m,最大缝高27.0 m,单井日产气量最高达到1 490 m3/d,2 a的瓦斯抽采量达到31×104 m3,说明煤层顶板水平井分段分簇压裂技术是淮南地区碎软低渗煤层掘进巷道瓦斯高效抽采的有效模式。

     

    Abstract: To address the issue of low efficiency in extracting gas from fractured and low-permeability coal seams in the Huainan mining area, a coal seam roof horizontal well segmented and clustered hydraulic fracturing gas control mode was proposed. The expansion process of hydraulic fracturing cracks in the coal seam roof horizontal well was studied using numerical simulation and physical similarity simulation methods. The gas production effects of segmented and clustered fracturing were investigated using productivity simulation, and the residual gas content was compared between clustered and unclustered fracturing. The numerical simulation results showed that the cracks in the horizontal well could expand to the coal seam, opening up the coal seam completely. Due to the coal seam's cohesiveness being greater than that of the sandstone shale of the roof, wider fracturing cracks were formed in the coal seam than in the roof shale. The physical similarity simulation results showed that, considering the development of the shale pseudo-roof, when the horizontal drilling was placed in the sandstone shale of the fractured coal seam roof, and under reasonable vertical distance and high-displacement fracturing fluid construction, if the coal seam had a relatively thin shale pseudo-roof, the cracks could pass through the direct roof-pseudo roof interface (sandstone-shale interface) and the pseudo-roof-coal seam interface (shale-coal seam interface) and extend into the underlying coal seam. The cracks would then form a curved irregular step-like pattern, achieving the goal of fracturing the fractured coal seam. However, when the coal seam had a thick shale pseudo-roof, the shale would act as a barrier to hydraulic fracturing, making it difficult for the cracks to open the underlying coal seam. The productivity simulation results showed that, under the same geological environment and construction conditions, after 3 years of extraction, unclustered fracturing could produce a larger gas extraction impact range but could not uniformly reduce the gas content in the excavation roadway. There would be gas extraction blank bands between the fractured sections. On the other hand, clustered fracturing could produce a smaller gas extraction impact range but could more evenly reduce the gas content in the excavation roadway. After engineering verification at the Panxie coal mine in Huainan, with a construction discharge of 10 m3/min, the crack length could reach up to 193.8 m, the crack height could reach up to 27.0 m, and the daily gas production per single well could reach 1 490 m3/d. The gas extraction volume in two years was 31×104 m3, indicating that the coal seam roof horizontal well segmented and clustered hydraulic fracturing technology was an effective mode for efficient gas extraction in fractured and low-permeability coal seams in the Huainan mining area.

     

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